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Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Insert the pin of the lever into the hole of the manual valve.
    2. Install 3 new drum seal gaskets onto the transmission case.
      Fig 1: Inserting Pin Of Lever Into Hole Of Manual Valve
      G04062684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 19 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      HINT:

      Each bolt length is indicated below.

      Standard bolt length: 

      36 mm (1.42 in.) for bolt A 

      25 mm (0.98 in.) for bolt B 

    Fig 2: Identifying Bolts
    G04062685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT TRANSMISSION WIRE 
    1. Connect the 7 connectors to the solenoid valves.
    2. Install the clamp with the 2 bolts.

      Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf) for bolt A 

      11 N*m (110 kgf*cm, 8 ft.*lbf) for bolt B 

      HINT:

      Each bolt length is indicated below.

      Standard bolt length: 

      12 mm (0.47 in.) for bolt A 

      36 mm (1.42 in.) for bolt B 

    3. Connect the ATF temperature sensor.
    Fig 3: Identifying Clamp With Bolts
    G04062686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Install a new O-ring and the oil strainer with the 4 bolts.

      Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 4: Identifying Valve Body Oil Strainer Assembly
      G04062687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 

    HINT:

    Remove the gasket and be careful not to spill oil on the contacting surfaces of the transmission case and oil pan.

    1. Install the new gasket and the oil pan with the 20 bolts.

      Torque: 4.4 N*m (45 kgf*cm, 39 in.*lbf) 

    Fig 5: Identifying Gasket And Oil Pan With Bolts
    G04062688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  6. PERFORM INITIALIZATION 
    1. Perform initialization (INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  7. ADD AUTOMATIC TRANSMISSION FLUID 
    1. Add AUTOMATIC TRANSMISSION FLUID  .
  8. INSPECT AUTOMATIC TRANSMISSION FLUID 
  1. Inspect the AUTOMATIC TRANSMISSION FLUID  .