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Front Extension Housing: Disassembly

  1. REMOVE DRIVE CLUTCH HUB 
    1. Using a snap ring expander, remove the snap ring.
    2. Using SST, remove the drive clutch hub.
    Fig 1: Identifying Drive Clutch Hub
    G04063193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04021, 09957-04010, 09958-04011) 

  2. REMOVE FRONT OUTPUT SHAFT 
    1. Using a plastic-faced hammer, tap out the output shaft.
    Fig 2: Identifying Front Output Shaft
    G04063194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE DUST DEFLECTOR 
    1. Using SST, remove the dust deflector from the output shaft.
      Fig 3: Identifying Dust Deflector And Output Shaft
      G04063195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011) 

    2. Using a screwdriver and a hammer, tap the dust deflector and remove it from the extension housing.
    Fig 4: Identifying Dust Deflector And Extension Housing
    G04063196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL SEAL 
    1. Using a screwdriver, pry out the oil seal from the front extension housing.
    Fig 5: Identifying Oil Seal And Front Extension Housing
    G04063197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE BALL BEARING 
    1. Using a screwdriver, remove the snap ring.
      Fig 6: Identifying Snap Ring
      G04063198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, press out the ball bearing.
    Fig 7: Identifying Ball Bearing
    G04063199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    SST 09316-60011 (09316-00011, 09316-00071)