Front Extension Housing: Reassembly

HINT:

Coat all of the sliding and rotating surfaces with gear oil before reassembly.

1. INSTALL BALL BEARING 
   1. Using SST and a press, press in the ball bearing to the front extension housing.
      Fig 1: Installing Ball Bearing To Front Extension Housing

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09316-60011 (09316-00011, 09316-00031) 

   2. Select a snap ring that will allow the minimum axial play.

      Standard snap ring thickness 

      STANDARD SNAP RING THICKNESS SPECIFICATION
      
      

      Mark	Thickness mm (in.)
      A	1.70 (0.0669)
      B	1.80 (0.0709)

      Fig 2: Identifying Snap Ring

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Using a screwdriver, install a new snap ring.
2. INSTALL OIL SEAL 
   1. Apply MP grease to the lip of a new oil seal.
   2. Using SST and a hammer, tap in the oil seal to the front extension housing.
   Fig 3: Installing Oil Seal To Front Extension Housing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   SST 09316-60011 (09316-00011, 09316-00061) 

3. INSTALL DUST DEFLECTOR 
   1. Using a plastic-faced hammer, install a new dust deflector to the front extension housing.
      Fig 4: Identifying Dust Deflector To Front Extension Housing

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using SST and a press, press in a new dust deflector to the front output shaft.
   Fig 5: Installing Dust Deflector To Front Output Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   SST 09316-20011, 09316-60011 (09316-00011) 

4. INSTALL FRONT OUTPUT SHAFT AND DRIVE CLUTCH HUB 
   1. Using SST and a press, press in the output shaft and drive clutch hub.
      Fig 6: Installing Front Output Shaft And Drive Clutch Hub

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09316-20011, 09316-60011 (09316-00011, 09316-00041, 09316-00071) 

   2. Select a snap ring that will allow the minimum axial play.

      Standard snap ring thickness 

      STANDARD SNAP RING THICKNESS SPECIFICATION
      
      

      Mark	Thickness mm (in.)	Mark	Thickness mm (in.)
      A	1.80 (0.0709)	D	2.10 (0.0827)
      B	1.90 (0.0748)	E	2.20 (0.0866)
      C	2.00 (0.0787)	-	-

      Fig 7: Identifying Snap Ring

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Using a snap ring expander, install a new snap ring.