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Height Control Compressor: Installation

  1. INSTALL HEIGHT CONTROL COMPRESSOR ASSEMBLY 
    1. Coat the O-ring with MP grease, install the height control compressor assembly.

      HINT:

      When the height control compressor assembly is replaced with new one, it doesn't require a new O-ring.

  2. INSTALL HEIGHT CONTROL DRYER ASSEMBLY 
    1. Install the height control dryer assembly with a bolt onto the height control compressor assembly.
      Fig 1: Installing Height Control Dryer Assembly
      G04090263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf) 

    2. Connect the height control tube No. 2 to the height control dryer assembly.
    3. Lock the clip and holder.
      Fig 2: Connecting Height Control Tube To Height Control Dryer Assembly
      G04090264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      For the installation procedure of the (type 3) tube, refer to PRECAUTION .

  3. INSTALL REAR HEIGHT CONTROL COMPRESSOR BRACKET 
    1. Install the 3 height control compressor bush No. 2 onto the rear height control compressor bracket.
    2. Install the rear height control compressor bracket with the 3 bolts onto the height control compressor assembly.

      Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf) 

      Fig 3: Installing Rear Height Control Compressor Bracket
      G04090265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 3 clamps.
  4. INSTALL HEIGHT CONTROL FILTER 
    1. Install the 2 hoses and 2 clips to the height control filter.
    2. Install a clamp onto the height control filter.
    3. Connect the height control filter onto the rear height control compressor bracket.
      Fig 4: Installing Height Control Filter
      G04090266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR HEIGHT CONTROL COMPRESSOR BRACKET 
    1. Passing the wire harness sub-assembly between the bracket and compressor, temporarily place the bracket as shown in the illustration.
      Fig 5: Installing Rear Height Control Compressor Bracket
      G04090267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear height control compressor bracket with the 3 bolts onto the height control compressor bracket.
      Fig 6: Installing Rear Height Control Compressor Bracket With Bolts
      G04090268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

    3. Connect the hose to the cap grommet and clamp it.
      Fig 7: Connecting Hose To Cap Grommet And Clamp
      G04090269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 3 clamps and the 2 connectors.
    Fig 8: Installing Clamps And Connectors
    G04090270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT HEIGHT CONTROL TUBE NO. 2 
    1. Install a new O-ring onto the height control tube No. 2.
    2. Coat the O-ring with MP grease.
    3. Connect the height control tube No. 2 to the 2 way cap.
    4. Lock the tube with a new clip and a new holder.
      Fig 9: Installing A New O-Ring Onto Height Control Tube
      G04090271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      For the installation procedure of the (type 3) tube, refer to PRECAUTION  .

  7. INSPECT AIR LEAK 
  8. INSTALL HEIGHT CONTROL COMPRESSOR COVER 
    1. Install the height control compressor cover with the 2 screws, the clip and the bolt.