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Quarter Window ASSY: Adjustment

HINT:

  1. INSPECT QUARTER WINDOW ASSY RH 
    1. Check that the clearance is within the standard value.
      Fig 1: Inspecting Quarter Window Assy RH
      G02954406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      QUARTER WINDOW ASSY RH

      Area Measurement
      a 8.5 mm (0.335 in.)
      b 19.2 +/- 3.0 mm (0.756 +/- 0.118 in.)
      c 13.5 +/- 3.0 mm (0.531 in.)
      d 7.5 mm (0.295 in.)
      e 20.5 +/- 3.0 mm (0.807 +/- 0.118 in.)
      f 13.7 +/- 3.0 mm (0.539 +/- 0.118 in.)
      g 8.0 +/- 2.0 mm (0.315 +/- 0.079 in.)
  2. ADJUST QUARTER WINDOW ASSY RH 
    1. Adjust the lower part of the quarter window inward/outward.
      1. Loosen the 2 bolts on the quarter window.
      2. Insert the shim to adjust the glass position (inside/outside).

        HINT:

        The shim should be inserted between the power window regulator and vehicle body.

      3. Tighten the 2 bolts after the adjustment.

        Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

        Fig 2: Adjusting Lower Part Of Quarter Window Inward/Outward
        G02954407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Adjust the upper part of the quarter window inward/outward.
      1. Remove the lock nut for the adjusting bolt.
      2. Using a hexagon wrench, turn the bolt and adjust it.
      3. Tighten the nut.

        Torque: 13 N.m (133 kgf.cm, 10 ft.lbf) 

        Fig 3: Adjusting Upper Part Of Quarter Window Inward/Outward
        G02954408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Adjust the quarter window vertically and forward/rearward.
      1. Loosen the 3 nuts on the quarter window for adjustment.
      2. Adjust the vertical and forward/rearward positions of the quarter window.
        • Vertical position: +/- 3 mm (+/- 0.12 in.) 
        • Horizontal position: +/- 5 mm (+/- 0.20 in.) 
      3. Tighten the 3 nuts.

        Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

        Fig 4: Adjusting Quarter Window Vertically & Forward/Rearward
        G02954409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 2 quarter window stops.
      1. After the adjustment (steps  a to  c), install the 2 quarter window stops.
      2. Tighten the 2 bolts.

        Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

        HINT:

        When the window is fully closed, adjust the position so that the window touches the 2 quarter window stops at the same time.

        Fig 5: Installing Quarter Window Stops
        G02954410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002