Brake Actuator: Installation

INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET ASSEMBLY
1. Install the brake actuator with brake actuator bracket assembly to the body with the 3 bolts.
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
  
  NOTE: Do not damage the brake lines and wire harness.
  
  Fig 1: Identifying Brake Actuator With Brake Actuator Bracket Assembly With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Temporarily tighten each brake line to the correct positions of the brake actuator with brake actuator bracket assembly as shown in the illustration.
  HINT:
  - *1: To Front Wheel Cylinder RH
  - *2: To Front Wheel Cylinder LH
  - *3: To Rear Wheel Cylinder RH
  - *4: To Rear Wheel Cylinder LH
  - *5: From 1st Master Cylinder
  - *6: From 2nd Master Cylinder
    
    Fig 2: Identifying Brake Lines At Brake Actuator
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, fully tighten each brake line.
  SST 09023-00101
  
  Torque: without SST
  
  15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  with SST
  
  14 N*m (143 kgf*cm, 10 ft.*lbf)
  NOTE:
  - Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
  - This torque value is effective when SST is parallel to a torque wrench.
    
    Fig 3: Tightening Brake Line
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the brake actuator connector.
  NOTE: Make sure that the connector is locked securely.
  
  Fig 4: Connecting Brake Actuator Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR RESERVE TANK ASSEMBLY
1. Install the radiator reserve tank assembly.
  
  Fig 5: Installing Radiator Reserve Tank Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the radiator reservoir tank hose.
  
  Fig 6: Locating Radiator Reserve Tank Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FILL RESERVOIR WITH BRAKE FLUID (See BRAKE FLUID ).
BLEED BRAKE LINE (See BLEEDING ).
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
BLEED BRAKE ACTUATOR (See BLEEDING ).
INSPECT BRAKE FLUID LEVEL (See BRAKE FLUID ).
CHECK FOR BRAKE FLUID LEAKS
PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION
HINT:

(See CALIBRATION )
INSPECT ACTUATOR WITH TECHSTREAM
HINT:

(See ON-VEHICLE INSPECTION )