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Fuel Pump: Disassembly

  1. REMOVE NO. 2 FUEL SUCTION SUPPORT 
    1. Using a screwdriver with its tip wrapped with tape, disengage the 5 snap claws from the claw holes, and remove the No. 2 fuel suction support.
      NOTE: Do not damage the fuel suction support.
      Fig 1: Locating Fuel Suction Support
      G04975038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL PUMP CUSHION RUBBER 
    1. Remove the fuel pump cushion rubber from the fuel pump.
      Fig 2: Locating Fuel Pump Cushion Rubber
      G04975039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector (*1).
    2. Unlock the fuel sender gauge, and slide it to remove
      Fig 3: Identifying Fuel Sender Gauge
      G04975040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump connector (*1).
    2. Using a screwdriver with its tip wrapped with tape, disengage the 4 snap claws from the claw holes, and pull out the fuel suction plate.
      NOTE: Do not damage the fuel suction support.
      Fig 4: Locating Fuel Pump Connector
      G04975041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP HARNESS 
    1. Disconnect the connector (*1).
    2. Using a screwdriver, pry out the fuel pump harness (*2).
      Fig 5: Locating Fuel Pump Harness
      G04975042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FUEL PUMP 
    1. Pull out the fuel pump from the fuel filter.
      Fig 6: Identifying Fuel Pump
      G04975043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Pull out the fuel pressure regulator from the fuel filter.
      Fig 7: Identifying Fuel Pressure Regulator
      G04975044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the fuel pressure regulator.
      Fig 8: Identifying Fuel Pressure Regulator O-Ring
      G04975045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002