Inspection Procedure
- CHECK OPERATION OF CRANKING
- When starting the engine, check whether the starter motor starts.
OK : CHECK FOR INTERMITTENT PROBLEMS
NG : Go to next step
- READ VALUE USING TECHSTREAM (STA SIGNAL)
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG) and turn the Techstream on.
- Select the following menu items: Powertrain/Engine and ECT/Data List/Starter Signal.
- Check the result when the engine switch is turned on (IG) and the engine is started.
Standard
ENGINE SWITCH POSITIONSTARTER SIG Engine Switch Position OFF on (IG) ON ENGINE START
OK : Go to step 6
NG : Go to next step
- INSPECT ECM (STAR AND STSW VOLTAGE)
- Measure the voltage according to the value(s) in the table below while cranking the engine.
Standard voltage
STANDARD VOLTAGE SPECIFICATIONTester Connection Specified Condition E7-4 (STAR) - E7-7 (E1) 11 to 14 V A6-19 (STSW) - E7-7 (E1) 11 to 14 V Result
RESULT REFERENCETerminal STAR Terminal STSW Proceed to 9 to 14V 9 to 14 V A 0 V 9 to 14 V B 0 V 0 V C
B : REPLACE ECM
C : Go to step 10
A : Go to next step
- Measure the voltage according to the value(s) in the table below while cranking the engine.
- INSPECT ST CUT RELAY
- Remove the ST CUT relay from the engine room No. 2 relay block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition 3-5 10 kΩ or higher 3-5 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
NG : REPLACE ST CUT RELAY
OK : Go to next step
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
- Disconnect the E77 park/neutral position (PNP) switch connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
STANDARD RESISTANCE SPECIFICATIONTester Connection Shift Position Specified Condition 4-5 P Below 1 Ω 4-5 N Below 1 Ω
NG : REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY
OK : CHECK AND REPAIR HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ECM, ECM - ST CUT RELAY, ST)
- INSPECT STARTER RELAY
- Remove the STARTER relay from the engine room No. 1 relay block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition 3-5 10 kΩ or higher 3-5 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
NG : REPLACE STARTER RELAY
OK : Go to next step
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - STARTER RELAY)
- Check the harness and the connectors between the park/neutral position switch and the starter relay.
- Disconnect the E77 PNP switch connector.
- Remove the starter relay from the engine room No. 1 relay block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition Park/Neutral position switch (E77-5) - STARTER relay (1) Below 1 Ω Standard resistance (Check for short)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition Park/Neutral position switch (E77-5) or STARTER relay (1) - Body ground 10 kΩ or higher
- Check the harness and the connector between the starter relay and the body ground.
NG : REPAIR OR REPLACE HARNESS OR CONNECTOR
OK : Go to next step
- Check the harness and the connectors between the park/neutral position switch and the starter relay.
- INSPECT ENGINE ROOM RELAY BLOCK (STARTER RELAY VOLTAGE)
- Remove the starter relay from the engine room No. 1 relay block.
- Measure the voltage according to the value(s) in the table below.
Standard voltage
STANDARD VOLTAGE SPECIFICATIONTester Connection Specified Condition STARTER relay (S) - Body ground 9 to 14 V
NG : REPAIR OR REPLACE HARNESS OR CONNECTOR
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK : Go to next step
- INSPECT STARTER ASSEMBLY
NG : REPAIR OR REPLACE STARTER ASSEMBLY
OK : REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER RELAY - STARTER, STARTER - BATTERY)
- CHECK HARNESS AND CONNECTOR (POWER SOURCE CONTROL ECU - ECM)
- Check the harness and the connectors between the power source control ECU and ECM.
- Disconnect the power source control ECU connector.
- Disconnect the A6 ECM connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition K73-39 (STSW) - A6-19 (STSW) Below 1 Ω Standard resistance (Check for short)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition K73-39 (STSW) or A6-19 (STSW) - Body ground 10 kΩ or higher
NG : REPAIR OR REPLACE HARNESS OR CONNECTOR
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK : GO TO PUSH BUTTON START SYSTEM
- Check the harness and the connectors between the power source control ECU and ECM.