Inspection Procedure
- CHECK FUEL PUMP OPERATION
- Check if there is pressure in the fuel inlet hose.
HINT:
If there is fuel pressure, you will hear the sound of fuel flowing.
OK : Go to step 12
NG : Go to next step
- Check if there is pressure in the fuel inlet hose.
- PERFORM ACTIVE TEST USING TECHSTREAM (OPERATE C/OPN RELAY)
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG) and turn the Techstream on.
- Select the following menu items: Powertrain/Engine and ECT/Active Test/Control the Fuel Pump/Speed.
- Check the operation of the relay while operating it using the Techstream.
OK:
Operating noise can be heard from the relay.
OK : Go to step 8
NG : Go to next step
- INSPECT ECM POWER SOURCE CIRCUIT
- Check the ECM power source circuit (See ECM POWER SOURCE CIRCUIT
).
Standard voltage:
9 to 14 V
NG : REPAIR OR REPLACE POWER SOURCE CIRCUIT
OK : Go to next step
- Check the ECM power source circuit (See ECM POWER SOURCE CIRCUIT
).
- INSPECT FUSE (F/PMP FUSE)
- Remove the F/PMP fuse from the engine room No. 2 relay block, junction block.
- Measure the resistance of the F/PMP fuse.
Standard resistance:
Below 1 Ω
NG : CHECK FOR SHORT IN ALL HARNESSES AND CONNECTORS CONNECTED TO FUSE AND REPLACE FUSE
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK : Go to next step
- INSPECT INTEGRATION RELAY (EFI NO. 2 RELAY)
- Remove the integration relay from the engine room No. 2 junction block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition 2B-4 - 2C-1 10 kΩ or higher 2B-4 - 2C-1 Below 1 Ω (when battery voltage applied to terminals 2B-3 and 2B-2)
NG : REPLACE INTEGRATION RELAY
OK : Go to next step
- INSPECT INTEGRATION RELAY (C/OPN RELAY)
- Remove the integration relay from the engine room No. 2 junction block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition 2B-6 - 2B-8 10 kΩ or higher 2B-6 - 2B-8 Below 1 Ω (when battery voltage applied to terminals 2B-6 and 2B-7)
NG : REPLACE INTEGRATION RELAY
OK : Go to next step
- INSPECT ECM (FC VOLTAGE)
- Turn the engine switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
STANDARD VOLTAGE SPECIFICATIONTester Connection Specified Condition A6-14 (FC) - E7-7 (E1) 9 to 14 V
OK : REPLACE ECM
NG : CHECK AND REPAIR HARNESS AND CONNECTOR (ECM - C/OPN RELAY)
- INSPECT F/PMP RELAY
- Remove the F/PMP relay from the engine room No. 2 relay block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition 3-4 10 kΩ or higher 3-4 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
NG : REPLACE F/PMP RELAY
OK : Go to next step
- INSPECT FUEL PUMP
- Inspect fuel pump resistance.
- Measure the resistance between terminals 4 and 5.
Standard resistance:
0.2 to 3.0 Ω at 20°C (68°F)
- Measure the resistance between terminals 4 and 5.
- Inspect fuel pump operation.
- Apply battery voltage to both terminals. Check that the pump operates.NOTE:
- These tests must be done quickly (within 10 seconds) to prevent the coil from burning out.
- Keep the fuel pump as far away from the battery as possible.
- Always turn the voltage on and off on the battery side, not the fuel pump side.
- Apply battery voltage to both terminals. Check that the pump operates.
NG : REPLACE FUEL PUMP
OK : Go to next step
- Inspect fuel pump resistance.
- CHECK HARNESS AND CONNECTOR (FUEL PUMP - F/PMP RELAY)
- Check the harness and the connectors between the fuel pump and the F/PMP relay.
- Disconnect the fuel pump connector.
- Remove the F/PMP relay from the engine room No. 2 relay block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition Fuel pump (V11-4) - F/PMP relay (4) Below 1 Ω Standard resistance (Check for short)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition Fuel pump (V11-4) or F/PMP (4) - Body ground 10 kΩ or higher
- Check the harness and the connectors between the fuel pump and body ground.
- Disconnect the fuel pump connector.
- Measure the resistance according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard resistance (Check for open)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition Fuel pump (V11-5) - Body ground 10 kΩ or higher
NG : REPAIR OR REPLACE HARNESS OR CONNECTOR
OK : Go to next step
- Check the harness and the connectors between the fuel pump and the F/PMP relay.
- CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - F/PMP RELAY)
- Remove the integration relay from the engine room No. 2 junction block.
- Remove the F/PMP relay from the engine room No. 2 junction block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition Integration relay (2B-8) - F/PMP relay (1) Below 1 Ω Integration relay (2B-8) - F/PMP relay (3) Below 1 Ω Standard resistance (Check for short)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition Circuit opening relay (2B-8) or F/PMP relay (1) - Body ground 10 kΩ or higher Circuit opening relay (2B-8) or F/PMP relay (3) - Body ground 10 kΩ or higher
NG : REPAIR OR REPLACE HARNESS OR CONNECTOR
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK : REPAIR OR REPLACE INTEGRATION RELAY
- INSPECT F/PMP RELAY
- Remove the F/PMP relay from the engine room No. 2 relay block.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition 3-4 10 kΩ or higher 3-4 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
NG : REPLACE F/PMP RELAY
OK : Go to next step
- INSPECT FUEL PUMP RESISTOR
- Measure the resistance of the fuel pump resistor.
Standard resistance:
0.30 to 0.34 Ω at 20°C (68°F)
NG : REPLACE FUEL PUMP RESISTOR
OK : Go to next step
- Measure the resistance of the fuel pump resistor.
- CHECK HARNESS AND CONNECTOR (F/PMP RELAY - FUEL PUMP RESISTOR)
- Check the harness and the connectors between the F/PMP relay and the fuel pump resistor.
- Remove the F/PMP relay from the engine room No. 2 relay block.
- Disconnect the fuel pump resistor connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition F/PMP relay (4) - Fuel pump resistor (A45-2) Below 1 Ω F/PMP relay (3) - Fuel pump resistor (A45-1) Below 1 Ω Standard resistance (Check for short)
STANDARD RESISTANCE SPECIFICATIONTester Connection Specified Condition Fuel pump relay (4) or Fuel pump resistor (A45-2) - Body ground 10 kΩ or higher Fuel pump relay (3) or Fuel pump resistor (A45-1) - Body ground 10 kΩ or higher
OK : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
NG : REPAIR OR REPLACE HARNESS OR CONNECTOR
- Check the harness and the connectors between the F/PMP relay and the fuel pump resistor.