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Charging Systems: Charging: Generator: Removal

  1. DISCONNECT BATTERY NEGATIVE TERMINAL 
  2. REMOVE RADIATOR UPPER SUPPORT SEAL 
    1. Remove the 11 clips and radiator upper support seal.
  3. REMOVE FAN AND GENERATOR V BELT (See  DRIVE BELT  ) 
  4. REMOVE FAN WITH FLUID COUPLING 
    1. Separate the 2 oil cooler hoses from fan shroud.
    2. Remove the 3 bolts and separate the fan shroud from radiator.
    3. Remove the 4 nuts and separate the fan with fluid coupling from engine.
    4. Remove the fan shroud and fan with fluid coupling from the vehicle at the same time.
  5. REMOVE VANE PUMP ASSEMBLY 
    1. Disconnect the vacuum hose.
    2. Remove the nut, 2 bolts and vane pump assembly.

      HINT:

      Hand up the hoses instead of detaching.

  6. REMOVE GENERATOR ASSEMBLY 
    1. Disconnect the generator connector.
    2. Remove the terminal cap and nut, and disconnect the generator wire.
    3. Disconnect the alternator wire clamp from the cord clip on the generator.
    4. Remove the bolt, 2 nuts and generator.
      Fig 1: Identifying Generator Nuts & Bolt
      G04963066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002