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Suspension Control System: Precaution

  1. WHEN LIFTING UP VEHICLE 
    1. When jacking up or lifting up, stop operation of the air suspension control system by pressing the height control OFF switch.
      Fig 1: Locating Height Control OFF Switch
      G05262122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECTION AND CONNECTION OF HEIGHT CONTROL TUBE 
    NOTE:
    • Disconnection and connection of the height control tube should be performed by hand to prevent foreign objects from entering.
    • Never damage the height control tube.
    • Fig 2: Disconnecting Height Control Tube
      G04964452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the height control tube.
      1. Pinch "A" of the connector No. 1 and pull out from the housing.
      2. Set the SST to the tube.

        SST 09730-00010 

        Fig 3: Identifying SST & Air Tube
        G04964453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Insert SST into the housing to expand the claw of the connector No. 2 in the housing.
      4. Pull out the tube with SST inserted.
        NOTE: Do not pull on the tube with excessive force.
      5. Insert a screwdriver into the circular hole on the housing, and remove the connector No. 2, the 2 O-rings and the plate from the housing.

        HINT:

        The O-rings, plate and connector No. 2 are non-reusable parts.

        Fig 4: Identifying SST, Plate, O-Ring & Air Tube
        G04964454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install height control tube O-ring and the plate.
      NOTE: When replacing the parts on which the tube to be installed with a new one, it is not necessary to perform the procedure for installation.
      Fig 5: Identifying Height Control Tube O-Ring & Plate
      G04964455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply MP grease to 2 new O-rings and plate and install them to the straight tube or an equivalent.
        NOTE: Install the plate between the O-rings.
        Keep foreign matter from adhering to the O-rings and the height control tube in order to prevent air leaks.
      2. Insert the tube on which the 2 O-rings and plate are installed into the housing, and then push it in lightly with a piece of rolled up cardboard.
        Fig 6: Identifying Height Control Tube O-Ring, Cardboard & Plate
        G04964456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Push the connector No. 2 into the housing to where a clicking sound is heard.
        Fig 7: Locating Connector No. 2
        G04964457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the height control tube.
      1. Push the tube and connector No. 1 into the housing to where a clicking sound is heard.
        NOTE:
        • The port (hole) of the housing should be set in the position 90° from the claws of connector No. 1.
        • Pull the tube lightly to make sure that it is securely connected.
        • Prevent foreign matter from being attached to the O-rings and height control tube. Failure to do so may cause air leakage.
        Fig 8: Identifying Housing, Connector, Claw & Air Tube
        G04964458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002