Automatic Transmission Assembly: Installation

1. Install the torque converter clutch to the automatic transmission.
2. Using calipers and a straight edge, measure dimension A between the engine and the end surface of the drive plate.
   Fig 1: Measuring Dimension Between Engine And End Surface Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using calipers and a straight edge, measure the dimension B shown in the illustration and check that B is greater than A measured in (b).

   Standard: 

   A + 1 mm (0.03937 in.) or more 

   Fig 2: Measuring Dimension Between Engine And End Surface Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 1 engine mounting rear insulator and 4 bolts to the automatic transmission.

   Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

1. Install the No. 1 transmission control cable bracket with 2 bolts.

   Torque: 25 N*m (255 kgf*cm, 19 ft.*lbf) 

   Fig 4: Locating No. 1 Transmission Control Cable Bracket With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transmission and 10 bolts to the engine.

   Torque: 17 mm head 

   71 N*m (720 kgf*cm, 53 ft.*lbf) 

   14 mm head 

   37 N*m (380 kgf*cm, 27 ft.*lbf) 

   Fig 5: Identifying Automatic Transmission Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter clutch mounting bolts.

   Torque: 48 N*m (490 kgf*cm, 35 ft.*lbf) 

   HINT:

   First install black colored bolt and then the 5 bolts.

   Fig 6: Locating Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the flywheel housing under cover and bolt.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Fig 7: Locating Flywheel Housing Under Cover And Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the wire harness with the bolt.

   Torque: 8.0 N*m (83 kgf*cm, 71 in.*lbf) 

   Fig 8: Identifying Wire Harness With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transfer breather hose sub-assembly.

   HINT:

   The breather hose bracket is tightened together with the transmission housing.

1. Connect the speed sensor SP2 connector.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch assembly connector.
   Fig 9: Identifying Transfer Breather Hose Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the temperature sensor connector.
5. Connect the speedometer sensor connector.
6. Connect the indicator No. 1 switch connector. (Low)
7. Connect the indicator No. 2 switch connector. (Neutral)
8. Connect the indicator No. 3 switch connector (Diff. lock)
9. Connect the transfer shift actuator connector, (with transfer shift actuator)

1. Install the No. 3 frame crossmember sub-assembly with 4 bolts and 4 nuts.

   Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

2. Install the No. 3 frame crossmember sub-assembly with 4 bolts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Fig 10: Locating No. 3 Frame Crossmember Sub-Assembly And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the nut and clip on the transmission control cable assembly.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Temporarily install the No. 1 oil cooler outlet tube.
2. Temporarily install the No. 1 oil cooler inlet tube.
   Fig 11: Locating Transmission Control Cable Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 2 clamps and 2 bolts.

   Torque: 5 N*m (50 kgf*cm, 43 in.*lbf) 

   Fig 12: Installing Bolts And Clamps

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a union nut wrench, tighten the No. 1 oil cooler outlet tube.

   Torque: 34 N*m (346 kgf*cm, 25 ft.*lbf) 

1. Using a union nut wrench, tighten the No 1 oil cooler inlet tube.

   Torque: 34 N*m (346 kgf*cm, 25 ft.*lbf) 

   Fig 13: Locating No. 1 Oil Cooler Inlet Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front suspension member bracket LH with 4 bolts.

   Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

1. Install the front suspension member bracket with 4 bolts.

   Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

   Fig 14: Locating Front Suspension Member Bracket And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See ADJUSTMENT  )

HINT:

(See REMOVAL )

HINT:

(See REMOVAL )

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

1. Using needle nose pliers, install the transfer high and low shift lever assembly with snap ring.

   HINT:

   Apply MP grease to the transfer shift lever.

1. Install the shift lever knob on the shift lever.
2. Install the floor shift lever knob on the shift lever.

HINT:

(See AUTOMATIC TRANSMISSION FLUID  )

HINT:

(See AUTOMATIC TRANSMISSION FLUID  )

HINT:

(See ADJUSTMENT  )

HINT:

(See INSTALLATION )

HINT:

RESET MEMORY cannot be completed by only disconnecting the battery terminal.