Automatic Transmission Unit: Reassembly

BEARING POSITION

Fig 1: Identifying Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

BEARING REFERENCE

Mark	Front Race Diameter Inside/Outside	Thrust Bearing Diameter Inside/Outside	Rear Race Diameter Inside/Outside
A	74.2 mm (2.921 in.) /87.74 mm (3.454 in.)	71.9 mm (2.831 in.) /85.6 mm (3.370 in.)	-
B	38.0 mm (1.496 in.)/57.0 mm (2.244 in.)	43.4 mm (1.709 in.)/58.3 mm (2.295 in.)	-
C	-	55.7 mm (2.193 in.) /76.4 mm (3.008 in.)	-
D	-	-	53.7 mm (2.114 in.) /74.0 mm (2.913 in.)
E	33.4 mm (1.315 in.) /49.0 mm (1.929 in.)	32.1 mm (1.264 in.) /49.35 mm (1.943 in.)	32.1 mm (1.264 in.) /49.0 mm (1.929 in.)
F	-	21.5 mm (0.847 in.) /40.8 mm (1.606 in.)	-
G	-	43.6 mm (1.717 in.)/61.0 mm (2.402 in.)	47.1 mm (1.854 in.)/67.1 mm (2.642 in.)
H	37 mm (1.45 in.) /52.3 mm (2.059 in.)	34.6 mm (1.362 in.)/52.0 mm (2.047 in.)	-

INSTALL NO. 4 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the brake reaction sleeve.
2. Coat 2 new O-rings with the ATF, and install them to the No. 4 brake piston.
3. Install the No. 4 brake piston to the reaction sleeve.
  NOTE: Be careful not to damage the 4 O-rings.
  
  Fig 2: Identifying O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE REACTION SLEEVE
1. With the No. 4 brake piston underneath (the rear side), install the brake reaction sleeve with the No. 4 brake piston to the transmission case.
  NOTE: Be careful not to damage the O-rings.
  
  Fig 3: Identifying No. 4 Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST AND REVERSE BRAKE PISTON
1. Coat a new O-ring with ATF.
2. Install the O-ring on the 1st and reverse brake piston.
3. With the spring seat of the piston facing upwards (the front side), place the piston in the transmission case.
  NOTE: Be careful not to damage the O-ring.
  
  Fig 4: Identifying 1st And Reverse Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Place the brake return spring onto the brake piston.
  
  Fig 5: Identifying Brake Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
1. Place SST on the brake return spring, and compress the return spring.
  SST 09350-30020 (09350-07050)
2. Using a SST, install the snap ring.
  SST 09350-30020 (09350-07070)
  
  Fig 6: Installing Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake apply tube with its protruding part fitting into the groove of the transmission case as shown in the illustration.
  NOTE: Engage the 1st and reverse brake piston claw with the protrusion of the brake apply tube.
  
  Fig 7: Identifying Brake Apply Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL REAR PLANETARY GEAR ASSEMBLY

Install the No. 9 thrust bearing race.

Race diameter

RACE DIAMETER CHART

	Inside	Outside
Thrust bearing race	47.1 mm (1.854 in.)	67.1 mm (2.642 in.)

Fig 8: Identifying No. 9 Thrust Bearing Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the 2 thrust needle roller bearings.

Thrust needle roller bearing diameter

THRUST NEEDLE ROLLER BEARING DIAMETER CHART

	Inside	Outside
Bearing A	21.5 mm (0.847 in)	40.8 mm (1.606 in.)
Bearing B	43.6 mm (1.717 in)	61.0 mm (2.402 in.)

Fig 9: Identifying Thrust Needle Roller Bearings

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the rear planetary gear assembly.

Fig 10: Identifying Rear Planetary Gear Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE (See INSPECTION )
INSTALL NO. 4 BRAKE DISC
1. Install the sleeve, 4 plates, the 4 discs and the flange.
  Install in order:
  
  P = Plate, D = Disc, F = Flange, S = Sleeve
  
  F - D - P - D - P - D - P - D - P - S
  
  Fig 11: Identifying Sleeve, Plates, Discs And Flange
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PLATE STOPPER SPRING
1. Install the brake plate stopper spring.
  
  Fig 12: Locating Brake Plate Stopper Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

Install the No. 8 thrust bearing race, the thrust needle roller bearing, the No. 7 thrust bearing race and the planetary ring gear flange to the intermediate shaft.

Fig 13: Identifying No. 8 Thrust Bearing Race, Thrust Needle Roller Bearing, No. 7 Thrust Bearing Race And Planetary Ring Gear Flange

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Bearing and race diameter

BEARING AND RACE DIAMETER CHART

	Inside	Outside
No. 7 thrust bearing race	33.4 mm (1.315 in.)	49.0 mm (1.929 in.)
Thrust needle roller bearing	32.1 mm (1.264 in.)	49.35 mm (1.943 in.)
No. 8 thrust bearing race	32.1 mm (1.264 in.)	49.0 mm (1.929 in.)

INSTALL NO. 3 ONE WAY CLUTCH ASSEMBLY
1. Install the No. 3 one way clutch assembly and the one way clutch inner race to the intermediate shaft.
  
  Fig 14: Identifying No. 3 One Way Clutch Assembly And One Way Clutch Inner Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTERMEDIATE SHAFT
1. Install the intermediate shaft with the No. 3 one way clutch assembly to the transmission case.
  
  Fig 15: Identifying Intermediate Shaft With No. 3 One Way Clutch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a SST, install the snap ring.
  SST 09350-30020 (09350-07050, 09350-07060)
  
  Fig 16: Installing Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CENTER PLANETARY GEAR ASSEMBLY

Install the center planetary gear assembly and the planetary sun gear to the transmission case.

Coat the thrust bearing race with petroleum jelly, and install it onto the center planetary ring gear.

Race diameter

RACE DIAMETER CHART

	Inside	Outside
Race	53.7 mm (2.114 in.)	74.0 mm (2.913 in.)

Fig 17: Identifying Center Planetary Gear Assembly, Planetary Sun Gear And No. 4 Thrust Bearing Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 2 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the No. 2 brake piston.
2. Press the No. 2 brake piston into the No. 2 brake cylinder.
  NOTE: Be careful not to damage the 2 O-rings.
3. Install the No. 2 brake cylinder to the transmission case.
  HINT:
  
  Install the No. 2 brake cylinder so that the projection protrudes from the upside of the transmission case.
  
  Fig 18: Identifying O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Check that the oil pressure apply hole of the No. 2 brake cylinder aligns with the oil pressure apply hole of the transmission case.
  
  Fig 19: Identifying Oil Pressure Apply Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 BRAKE DISC
1. Install the 2 flanges, the 2 plates, 3 discs and brake piston return spring.
  Install in order:
  
  P = Plate, D = Disc, F = Flange
  
  F - D - P - D - P - D - F
  
  Fig 20: Identifying Flanges, Plates, Discs And Brake Piston Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install the No. 2 brake snap ring.
  SST 09351-40010 (09351-04010, 09351-04020, 09351-04040, 09351-04050)
INSPECT PISTON STROKE OF NO. 2 BRAKE PISTON (See INSPECTION )

Fig 21: Installing No. 2 Brake Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them on the No. 1 brake piston.
2. Press the No. 1 brake piston into the No. 1 brake cylinder.
  NOTE: Be careful not to damage the 2 O-rings.
  
  Fig 22: Identifying O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
1. Install the brake piston return spring and the No. 1 brake piston with the No. 1 brake cylinder to the transmission case.
  HINT:
  
  Install the No. 1 brake cylinder so that the projection protrudes from the upside of the transmission case.
  
  Fig 23: Identifying Brake Piston Return Spring And No. 1 Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that the oil pressure apply hole of the No. 1 brake cylinder aligns with the oil pressure apply hole of the transmission case.
  
  Fig 24: Identifying Oil Pressure Apply Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PISTON RETURN SPRING SNAP RING
1. Using SST, a screwdriver and a press, install the brake piston return spring snap ring.
  SST 09351-40010 (09351-04010, 09351-04030, 09351-04040, 09351-04050)

INSTALL CENTER PLANETARY RING GEAR

Install the thrust needle roller bearing to the front planetary ring gear flange.

Thrust needle roller bearing diameter

THRUST NEEDLE ROLLER BEARING DIAMETER CHART

	Inside	Outside
Thrust needle roller bearing	55.7 mm (2.193 in.)	76.4 mm (3.008 in.)

Fig 25: Installing Brake Piston Return Spring Snap Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the center planetary ring gear and the front planetary ring gear flange on the front planetary ring gear.

Fig 26: Identifying Center Planetary Ring Gear And Front Planetary Ring Gear Flange
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using a screwdriver, install the snap ring.
NOTE: Install the snap ring to the ring gear so that both ends of the snap ring come to the center of a protrusion on the ring gear.

Fig 27: Installing Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FRONT PLANETARY RING GEAR
1. Install the front planetary ring gear to the transmission case.
  
  Fig 28: Identifying Front Planetary Ring Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FRONT PLANETARY GEAR ASSEMBLY

Install the thrust needle roller bearing and the thrust washer.

Coat the thrust bearing race with petroleum jelly, and install it onto the front planetary ring gear.

Thrust needle roller bearing and race diameter

THRUST NEEDLE ROLLER BEARING AND RACE DIAMETER CHART

	Inside	Outside
Bearing	43.4 mm (1.709 in.)	58.3 mm (2.295 in.)
Race	38.0 mm (1.496 in.)	57.0 mm (2.244 in.)

Fig 29: Identifying Thrust Needle Roller Bearing And Thrust Washer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the front planetary gear assembly and the 1 way clutch inner race to the transmission case.

INSPECT PISTON STROKE OF NO. 1 BRAKE PISTON (See INSPECTION )

Fig 30: Identifying Front Planetary Gear Assembly And 1 Way Clutch Inner Race
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 BRAKE DISC
1. Install the 3 plates, the 3 discs and the flange.
  Install in order:
  
  P = Plate, D = Disc, F = Flange
  
  F - D - P - D - P - D - P
  
  Fig 31: Identifying Plates, Discs And Flange
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the 2nd brake piston.
2. Press the 2nd brake piston into the 2nd brake cylinder.
  NOTE: Be careful not to damage the 2 O-rings.
3. Place the brake piston return spring on the 2nd brake piston.
  
  Fig 32: Identifying O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST, a screwdriver and a press, install the snap ring.
  SST 09351-40010 (09351-04060, 09351-04070)
  
  NOTE: Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
  
  Fig 33: Installing Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE CYLINDER
1. Install the 2nd brake cylinder to the transmission case.
  
  Fig 34: Identifying 2nd Brake Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that the oil pressure apply hole of the 2nd brake cylinder aligns with the oil pressure apply hole of the transmission case.
  
  Fig 35: Identifying Oil Pressure Apply Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ONE WAY CLUTCH ASSEMBLY
1. Install the one way clutch assembly and the thrust washer to the transmission case.
  
  Fig 36: Identifying One Way Clutch Assembly And Thrust Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE PISTON HOLE SNAP RING
1. Using SST, install the snap ring.
  SST 09350-30020 (09350-07060)
  
  Fig 37: Installing Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE DISC SET
1. Install the flange, the 3 discs, the 3 plates and cushion plate to the transmission case.
  Install in order:
  
  P = Plate, D = Disc, F = Flange, C = Cushion Plate
  
  F - D - P - D - P - D - P - C
  
  Fig 38: Identifying Flange, Discs, Plates And Cushion Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 3 BRAKE SNAP RING
1. Using a screwdriver, install the snap ring.
  
  Fig 39: Installing Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 ONE WAY CLUTCH ASSEMBLY
1. Coat the thrust washer with petroleum jelly and install the No. 2 one way clutch assembly and No. 2 washer.
  
  Fig 40: Identifying No. 2 One Way Clutch Assembly And Clutch Drum Thrust Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CLUTCH DRUM AND INPUT SHAFT

Install the thrust needle roller bearings.

Coat the race and washer with petroleum jelly and install them onto the clutch drum and input shaft assembly.

Thrust needle roller bearing and diameter

THRUST NEEDLE ROLLER BEARING AND DIAMETER CHART

	Inside	Outside
Thrust needle roller bearing A	71.9 mm (2.831 in.)	85.6 mm (3.370 in.)
Thrust needle roller bearing B	34.6 mm (1.362 in.)	52.0 mm (2.047 in.)
Bearing Race	37.0 mm (1.457 In.)	52.3 mm (2.059 in.)

Fig 41: Identifying Thrust Needle Roller Bearings

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the clutch drum and input shaft assembly into the transmission case.

Fig 42: Installing Clutch Drum And Input Shaft Assembly Into Transmission Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL OIL PUMP ASSEMBLY

Install the No. 1 thrust bearing race to the front oil pump.

OIL PUMP ASSEMBLY CHART

	Inside	Outside
Race	74.2 mm (2.921 in.)	87.74 mm (3.454 in.)

Fig 43: Identifying No. 1 Thrust Bearing Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Coat a new O-ring with ATF, and install it around the oil pump assembly.
Place the oil pump through the input shaft, and align the bolt holes of the oil pump assembly with the transmission case.
Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.

Fig 44: Identifying O-Ring With ATF
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the 10 bolts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig 45: Tightening Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
1. Using SST and a hammer, drive in 2 new oil seals.
  SST 09350-30020 (09350-07110)
2. Coat the oil seal lips with MP grease.
INSPECT INDIVIDUAL PISTON OPERATION (See INSPECTION )

Fig 46: Driving Oil Seals Using SST And Hammer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY
1. Install a new spacer to the manual valve lever.
2. Install the manual valve lever shaft to the transmission case through the manual valve lever.
  
  Fig 47: Installing Manual Valve Lever Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a hammer, drive in a new spring pin.
  
  Fig 48: Installing Spring Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Align the manual valve lever indentation with the spacer hole, and stake them together with the punch.
5. Make sure that the shaft rotates smoothly.
  
  Fig 49: Aligning Manual Valve Lever Indentation With Spacer Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK PAWL SHAFT
1. Install a new E-ring to the shaft.
2. Install the parking lock pawl, the shaft and the spring.
  
  Fig 50: Identifying Parking Lock Pawl And E-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK ROD SUB-ASSEMBLY
1. Connect the parking lock rod to the manual valve lever.
  
  Fig 51: Connecting Parking Lock Rod To Manual Valve Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK PAWL BRACKET
1. Place the parking lock pawl bracket onto the transmission case and tighten the 3 bolts.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 52: Locating Bolts And Parking Lock Pawl Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Shift the manual valve lever to the P position, and confirm that the planetary ring gear is correctly locked up by the lock pawl.
  
  Fig 53: Identifying Manual Valve Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL B-1 ACCUMULATOR VALVE

Install the 2 springs and the accumulator valve to the hole.

Fig 54: Identifying Springs And Accumulator Valve

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

B-1 accumulator spring

Inner spring:

INNER SPRING SPECIFICATIONS

Free length	Outer diameter	Color
44.98 mm (1.7709 in.)	11.30 mm (0.445 in.)	Natural

Outer spring:

OUTER SPRING SPECIFICATIONS

Free length	Outer diameter	Color
46.36 mm (1.8252 In.)	17.10 mm (0.6732 in.)	Natural

Fig 55: Identifying B-1 Accumulator Spring

INSTALL C-3 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Install the 2 springs and the accumulator piston to the hole.

C-3 accumulator spring

Inner spring:

INNER SPRING SPECIFICATIONS

Free length	Outer diameter	Color
44.0 mm (1.732 in.)	14.0 mm (0.551 in.)	Yellow

Fig 56: Identifying Outer And Inner Spring

Outer spring:

OUTER SPRING SPECIFICATIONS

Free length	Outer diameter	Color
76.65 mm (3.0178 in.)	20.10 mm (0.7913 in.)	Natural

INSTALL B-3 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Install the spring and the accumulator piston to the hole.

Accumulator spring

ACCUMULATOR SPRING SPECIFICATIONS

Free length	Outer diameter	Color
64.5 mm (2.539 in.)	19.5 mm (0.768 in.)	Orange

Fig 57: Identifying Spring And Accumulator Piston

INSTALL C-2 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Install the spring and the accumulator piston to the hole.

Accumulator spring

ACCUMULATOR SPRING SPECIFICATIONS

Free length	Outer diameter	Color
63.14 mm (2.4858 in.)	16.0 mm (0.6299 in.)	Light Gray

Fig 58: Identifying Spring And Accumulator Piston

INSTALL CHECK BALL BODY
1. Install the check ball body and the spring.
  
  Fig 59: Identifying Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE DRUM GASKET
1. Install 3 new brake drum gaskets.
  
  Fig 60: Identifying Brake Drum Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE CASE GASKET
1. Install 3 new transaxle case gaskets.
  
  Fig 61: Identifying Transaxle Case Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Align the groove of the manual valve with the pin of the lever.
  
  Fig 62: Aligning Groove Of Manual Valve With Pin Of Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transmission valve body with the 20 bolts.
  Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
  
  HINT:
  
  Each bolt length is indicated below.
  
  Bolt length:
  
  Bolt A: 25 mm (0.98 in.)
  
  Bolt B: 36 mm (1.42 in.)
  
  Bolt C: 45 mm (1.77 in.)
  
  Fig 63: Identifying Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Bolt D: 50 mm (1.97 in.)
3. Install the detent spring and the detent spring cover with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL TRANSMISSION WIRE
1. Coat a new O-ring with ATF.
  
  Fig 64: Locating Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the O-ring to the transmission wire.
3. Install the transmission wire.
  
  Fig 65: Identifying O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 66: Locating Transmission Wire Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the 9 solenoid connectors.
  
  Fig 67: Locating Solenoid Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the 2 clamp brackets with 2 bolts.
  Torque: Bolt A
  
  6.4 N*m (65 kgf*cm, 57 in.*lbf)
  
  Bolt B
  
  10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 68: Locating Clamp Brackets Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the ATF temperature sensor and sensor clamp with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 69: Identifying ATF Temperature Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly.
2. Install the oil strainer with the 4 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 70: Locating Bolts And Valve Body Oil Strainer Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION OIL CLEANER MAGNET
1. Install the 6 transmission oil cleaner magnets.
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install a new gasket on the oil pan.
2. Install and tighten the 20 bolts.
  Torque: 4.4 N*m (45 kgf*cm, 39 in.*lbf)
3. Install a new gasket and the drain plug.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
4. Install a new gasket and the overflow plug.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
  
  Fig 71: Identifying Magnets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION HOUSING
1. Clean the threads of the bolts and the transmission case with white gasoline.
2. Install the transmission housing with the 10 bolts.
  Torque: A (14 mm bolt)
  
  34 N*m (345 kgf*cm, 25 ft.*lbf)
  
  B (17 mm bolt)
  
  57 N*m (581 kgf*cm, 42 ft.*lbf)
  
  Fig 72: Locating Bolts And Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE
1. Install the breather tube.
2. Install the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 73: Locating Breather Tube Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION REVOLUTION SENSOR
1. Coat 2 new O-rings with ATF, and install them to the transmission revolution sensors.
2. Install the 2 transmission revolution sensors.
3. Install the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 74: Locating Bolts And Transmission Revolution Sensors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION OIL COOLER
1. Coat 2 new O-rings with ATF, and install them to the spacer.
  
  Fig 75: Identifying O-Rings And Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the spacer and transmission oil cooler with the 3 bolts.
  Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf)
  
  Fig 76: Identifying Spacer And Transmission Oil Cooler
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
1. Install the park/neutral position switch onto the manual valve lever shaft.
2. Temporarily install the adjusting bolt.
3. Install a new lock washer.
4. Install and tighten the nut.
  Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf)
  
  Fig 77: Identifying Bolt And Park/Neutral Position Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using the control shaft lever, turn the manual lever shaft back all the way and then forward 2 notches. It is now in neutral.
  
  Fig 78: Turning Manual Lever Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Align the neutral basic line with the switch groove as shown in the illustration, and tighten the adjusting bolt.
  Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 79: Aligning Neutral Basic Line With Switch Groove
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using a screwdriver, bend the tabs of the lock washer.
  HINT:
  
  Bend at least 2 of the lock washer tabs.
  
  Fig 80: Bending Tabs Of Lock Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION CONTROL SHAFT LEVER LH
1. Install the spring washer and the nut to the control shaft lever LH.
  Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf)
  
  Fig 81: Identifying Nut, Spring Washer And Transmission Control Shaft Lever LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSFER ASSEMBLY
(See REASSEMBLY )