Brake Actuator: Removal

REMOVE COOL AIR INTAKE DUCT SEAL (See REMOVAL )
REMOVE ENGINE ROOM SIDE COVER LH (See REMOVAL )
REMOVE ENGINE ROOM SIDE COVER RH (See REMOVAL )
REMOVE FRONT UPPER FENDER PROTECTOR LH (See REMOVAL )
REMOVE FRONT UPPER FENDER PROTECTOR RH
HINT:

Use the same procedures for the RH side and the LH side.
REMOVE FRONT WIPER ARM HEAD CAP (See REMOVAL )
REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH (See REMOVAL )
REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH (See REMOVAL )
REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See REMOVAL )
SEPARATE NO. 3 ENGINE ROOM RELAY BLOCK (See REMOVAL )
REMOVE FRONT WHEEL
DRAIN BRAKE FLUID
NOTE: If brake fluid leaks onto any painted surface, wash or remove it completely.
REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (See REMOVAL )
REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET
1. Release the lock lever and disconnect the actuator connector.
2. Using SST, disconnect the 6 brake tubes from the brake actuator assembly with bracket.
  SST 09023-00101
  
  Fig 1: Disconnecting Brake Tubes From Brake Actuator Assembly With Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use tags or make a memo to identify the places to reconnect.
  HINT:
  - *1: To Front Wheel Cylinder RH
  - *2: To Front Wheel Cylinder LH
  - *3: To Rear Wheel Cylinder RH
  - *4: To Rear Wheel Cylinder LH
  - *5: From Front Master Cylinder
  - *6: From Rear Master Cylinder
    
    Fig 2: Identifying Brake Tubes
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST, disconnect the No. 3 front brake tube from the flexible hose.
  SST 09023-00101
5. Separate the grommet and remove the No. 3 front brake tube.
  NOTE: Do not damage the brake tube.
  
  Fig 3: Disconnecting No. 3 Front Brake Tube From Flexible Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove the 2 bolts, nut and brake actuator assembly with bracket from the body.
  NOTE: Do not damage the brake tubes.
  
  Fig 4: Locating Bolts, Nut And Brake Actuator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY
1. Remove the 2 nuts and the brake actuator from the actuator bracket assembly.
2. Remove the brake actuator bolt cushion and actuator bracket.
  
  Fig 5: Identifying Nuts And Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR BOLT CUSHION
1. Remove the 2 bolts and the 2 brake actuator bolt cushions from the brake actuator assembly.
  
  Fig 6: Identifying Bolts And Brake Actuator Bolt Cushions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002