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Home >> Lexus >> 2008 >> IS 350 >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Control System (2GR-FSE) - System And Component Testing, On-Vehicle Inspection, Removal, Inspection & Installation >> EVAP System >> Inspection Procedure
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Inspection Procedure

NOTE: Techstream is required to conduct the following diagnostic troubleshooting procedure.

HINT:

  1. CONFIRM DTC 
    1. Turn the engine switch off and wait for 10 seconds.
    2. Turn the engine switch on (IG).
    3. Turn the engine switch off and wait for 10 seconds.
    4. Connect Techstream to the DLC3.
    5. Turn the engine switch on (IG).
    6. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
    7. Confirm DTCs and freeze frame data.

      If any EVAP system DTCs are set, the malfunctioning area can be determined using the table below.

      NOTE: If the 0.02 inch reference pressure difference between the first and second checks is greater than the specification, the DTCs corresponding to the reference pressure (P043E, P043F, P0441, P0455, P0456, P2401 and P2420) will all be stored.
    Fig 1: DTCS Reference Chart
    G05316130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. PERFORM EVAPORATIVE SYSTEM CHECK (AUTOMATIC MODE) 
    NOTE:
    • In the Evaporative System Check (Automatic Mode), the series of 5 Evaporative System Check step are performed automatically. It takes a maximum of approximately 18 minutes.
    • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank unavailable.
    • Do not run the engine in this step.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (See DTC CHECK / CLEAR ).
    2. Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode.
    3. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending.

      HINT:

      If no pending DTC is displayed, perform the Monitor Confirmation after the repair is completed. After this confirmation, check for pending DTCs. If no DTC is displayed, the EVAP system is normal.

  3. PERFORM EVAPORATIVE SYSTEM CHECK (MANUAL MODE) 
    Fig 2: EVAP System Chart - Manual Mode
    G05822759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • In the Evaporative System Check (Manual Mode), the series of 5 Evaporative System Check step are performed manually.
    • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank unavailable.
    • Do not run the engine in this step.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (See DTC CHECK / CLEAR ).
    2. Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Manual Mode.
  4. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 1/5) 
    Fig 3: EVAP System Chart - Step 1/5
    G05822760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 1/5.

    Result 

    RESULT REFERENCE

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - Virtually no variation In EVAP pressure Not yet determined A
    P0451 EVAP pressure fluctuates by +-0.3 kPa (2.25 mmHg) or more Pressure sensor noise B
    (1) The DTCs related to the EVAP system are displayed on Techstream when checking.

    B: Go to step   30 

    A: Go to next step. 

  5. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 1/5 TO 2/5) 
    Fig 4: EVAP System Chart - Step 1/5 To 2/5
    G05822761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 1/5 and 2/5.

    Result 

    RESULT REFERENCE

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - Virtually no variation in EVAP pressure during step 1/5. Then decreases to 0.02 Inch leak pressure standard Not yet determined A
    P2402 Small difference between EVAP pressures during steps 1/5 and 2/5 Vacuum pump stuck ON B
    (1) The DTCs related to the EVAP system are displayed on Techstream when checking.

    HINT:

    The first 0.02 inch leak pressure standard is the value determined in step 2/5.

    B: Go to step   23 

    A: Go to next step. 

  6. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 2/5) 
    Fig 5: EVAP System Chart - Step 2/5
    G05822762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Make a note of the pressures checked in the steps below.

    1. Check the EVAP pressure 4 seconds after the vacuum pump is activated*.
    2. Check the EVAP pressure again when it has stabilized. This pressure is the 0.02 inch leak pressure standard. *: The vacuum pump begins to operate as step 1/5 is proceeded to step 2/5.

    Result 

    RESULT REFERENCE

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - EVAP pressure in step (b) between -4.85 kPa and -1.06 kPa (-36.38 mmHg and -7.95 mmHg) Not yet determined A
    P043F and P2401 EVAP pressure in step (b) -1.06 kPa (-7.95 mmHg) or more
    • 0.02 inch orifice high-flow
    • Vacuum pump stuck OFF
    B
    P043E EVAP pressure In step (b) below -4.85 kPa (-36.38 mmHg) 0.02 Inch orifice clogged C
    P2419 EVAP pressure In step (a) more than -1.06 kPa (-7.95 mmHg) Vent valve stuck closed D
    (1) The DTCs related to the EVAP system are displayed on Techstream when checking.

    B: Go to step   11 

    C: Go to step   30 

    D: Go to step   19 

    A: Go to next step. 

  7. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 2/5 TO 3/5) 
    Fig 6: EVAP System Chart - Step 2/5 To 3/5
    G05822763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 3/5.

    Result 

    RESULT REFERENCE

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - EVAP pressure increases by 0.3 kPa (2.25 mmHg) or more within 10 seconds of proceeding from step 2/5 to step 3/5 Not yet determined A
    P2420 No variation in EVAP pressure despite proceeding from step 2/5 to step 3/5 Vent valve stuck open (vent) B
    P0451 No variation in EVAP pressure during steps 1/5 through 3/5 Pressure sensor malfunction (stuck) C
    (1) The DTCs related to the EVAP system are displayed on Techstream when checking.

    B: Go to step   20 

    C: Go to step   30 

    A: Go to next step. 

  8. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 3/5) 
    Fig 7: EVAP System Chart - Step 3/5
    G05822764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Wait until the EVAP pressure change is less than 0.1 kPa (0.75 mmHg) for 30 seconds.
    2. Measure the EVAP pressure and record it.

      HINT:

      A few minutes are required for the EVAP pressure to become saturated. When there is little fuel in the fuel tank, it takes up to 15 minutes.

  9. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 4/5) 
    Fig 8: EVAP System Chart - Step 4/5
    G05822765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 4/5.

    Result 

    RESULT REFERENCE

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - EVAP pressure increases by 0.3 kPa (2.25 mmHg) or more within 10 seconds of proceeding from step 3/5 to step 4/5 Not yet determined A
    P0441 EVAP pressure increases by 0.3 kPa (2.25 mmHg) or more within 10 seconds of proceeding from step 3/5 to step 4/5 Problems in EVAP hose between EVAP VSV and intake manifold B
    P0441 Variation in EVAP pressure less than 0.3 kPa (2.25 mmHg) for 10 seconds, after proceeding from step 3/5 to step 4/5 EVAP VSV stuck closed C
    (1) The DTCs related to the EVAP system are displayed on Techstream when checking.

    B: Go to step   15 

    C: Go to step   12 

    A: Go to next step. 

  10. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 5/5) 
    Fig 9: EVAP System Chart - Step 5/5
    G05822766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 5/5.
    2. Compare the EVAP pressure in step 3/5 and the second 0.02 inch leak pressure standard (step 5/5).

    Result 

    RESULT REFERENCE

    DTC No.(1) Test Result Suspected Trouble Area Proceed to
    - EVAP pressure (step 3/5) lower than second 0.02 Inch leak pressure standard (step 5/5) Not yet determined A
    P0441 and P0455 EVAP pressure (step 3/5) higher than [second 0.02 inch leak pressure standard (step 5/5) x 0.2]
    • EVAP VSV stuck open
    • EVAP gross leak
    B
    P0456 EVAP pressure (step 3/5) higher than second 0.02 Inch leak pressure standard (step 5/5) EVAP small leak B
    (1) The DTCs related to the EVAP system are displayed on Techstream when checking.

    A: Go to step   36 

    B: Go to step   12 

  11. PERFORM EVAPORATIVE SYSTEM CHECK (STEP 3/5) 
    Fig 10: EVAP System Chart - Step 3/5
    G05822767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 3/5.

    Result 

    RESULT REFERENCE

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    P043F EVAP pressure less than [0.02 Inch leak pressure standard] measured at 2/5 0.02 inch orifice high-flow A
    P2401 EVAP pressure almost same as [0.02 inch leak pressure standard] measured at 2/5 Vacuum pump stuck OFF B
    HINT:
    (1) The DTCs related to the EVAP system are displayed on Techstream when checking.

    HINT:

    The first 0.02 inch leak pressure standard is the value determined in step 2/5.

    A: Go to step   30 

    B: Go to step   23 

  12. PERFORM ACTIVE TEST BY TECHSTREAM (EVAP VSV) 
    1. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for Evap Control.
    2. Disconnect the hose (connected to the canister) from the EVAP VSV.
    3. Turn the engine switch on (IG).
    4. Using the tester, turn the EVAP VSV OFF.
    5. Use your finger to confirm that the EVAP VSV has no suction.
    6. Using the tester, turn the EVAP VSV ON.
    7. Use your finger to confirm that the EVAP VSV has suction.
    Fig 11: Locating Hose
    G05316140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT REFERENCE

    Test Result Suspected Trouble Area Procee to
    No suction when EVAP VSV turned OFF, and suction applied when turned ON EVAP VSV normal A
    Suction applied when EVAP VSV turned OFF EVAP VSV stuck open B
    No suction when EVAP VSV turned ON
    • EVAP VSV stuck closed
    • Problems with EVAP hose between EVAP VSV and intake manifold
    C

    B: Go to step   14 

    C: Go to step   15 

    A: Go to next step. 

  13. CHECK FUEL TANK CAP 
    1. Check that the fuel tank cap is correctly installed.
    2. Confirm that the fuel tank cap is tightened until a few click sounds are heard.

      HINT:

      If an EVAP tester is available, check the fuel tank cap using the tester.

      1. Remove the fuel tank cap and install it onto the fuel tank cap adaptor.
      2. Connect an EVAP tester pump hose to the adaptor, and pressurize the cap to 3.2 to 3.7 kPa (24 to 28 mmHg) using an EVAP tester pump.
      3. Seal the adaptor and wait for 2 minutes.
      4. Check the pressure. If the pressure is 2 kPa (15 mmHg) or more, the fuel tank cap is normal.

    Result 

    RESULT REFERENCE

    Test Result Suspected Trouble Area Procee to
    Fuel tank cap correctly installed - A
    Fuel tank cap loose
    • Fuel tank cap Improperly installed
    • Defective fuel tank cap
    • Fuel tank cap does not meet OEM specifications
    B
    No fuel tank cap - C

    A: Go to step   29 

    B: Go to step   27 

    C: Go to step   28 

  14. INSPECT DUTY VACUUM SWITCHING VALVE (EVAP VSV) 
    1. Turn the engine switch off.
    2. Disconnect the E15 EVAP VSV connector.
    3. Disconnect the hose (connected to the canister) from the EVAP VSV.
    4. Start the engine.
    5. Use your finger to confirm that the EVAP VSV has no suction.
    Fig 12: Locating EVAP VSV Hose
    G05822769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Result 

    RESULT REFERENCE

    Test Result Suspected Trouble Area Procee to
    No suction ECM A
    Suction applied EVAP VSV B

    A: Go to step   35 

    B: Go to step   31 

  15. CHECK EVAP HOSE (EVAP VSV - THROTTLE BODY) 
    1. Disconnect the hose (connected to the throttle body) from the EVAP VSV.
    2. Turn the engine switch on (IG).
    3. Use your finger to confirm that the hose has suction.

      Result 

      RESULT REFERENCE

      Test Result Suspected Trouble Area Procee to
      Suction applied EVAP hose between EVAP VSV and throttle body normal A
      No suction
      • Intake manifold port
      • EVAP hose between EVAP VSV and throttle body
      B
      Fig 13: Locating Throttle Body Hose
      G05316142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reconnect the hose.

    B: Go to step   26 

    A: Go to next step. 

  16. INSPECT DUTY VACUUM SWITCHING VALVE (EVAP VSV) 
    1. Remove the EVAP VSV connector.
    2. Apply battery voltage to the terminals of the EVAP VSV.
    3. Using an air gun, confirm that air flows from port A to port B.

      Result 

      RESULT REFERENCE

      Test Result Suspected Trouble Area Procee to
      Air flows EVAP VSV normal A
      No air flows EVAP VSV B
    4. Install the EVAP VSV.
    5. Fig 14: Applying Battery Voltage To Terminals Of EVAP VSV
      G05316143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    B: Go to step   31 

    A: Go to next step. 

  17. CHECK HARNESS AND CONNECTOR (POWER SOURCE OF EVAP VSV) 
    1. Disconnect the E15 EVAP VSV connector.
    2. Turn the engine switch on (IG).
    3. Measure the voltage between terminal 1 of the EVAP VSV connector and body ground.

      Result 

      RESULT REFERENCE

      Test Result Suspected Trouble Area Procee to
      Between 11 V and 14 V Normal A
      Other than result above Wire harness or connectors between EVAP VSV and ECM B
    4. Reconnect the EVAP VSV connector.
    5. Fig 15: Identifying Terminals Of EVAP VSV Connector
      G05316144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    B: Go to step   32 

    A: Go to next step. 

  18. CHECK HARNESS AND CONNECTOR (EVAP VSV - ECM) 
    1. Disconnect the E3 ECM connector and the E15 EVAP VSV connectors.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      E3-11 (PRG) - E15-2 Below 1 Ω
      E3-11 (PRG) - Body ground 10 kΩ or higher
      E15-2 - Body ground 10 kΩ or higher
    3. Reconnect the EVAP VSV connector.
    4. Reconnect the ECM connector.
    5. Fig 16: Identifying Terminals Of E3 ECM Connector And E15 EVAP VSV Connectors
      G05316145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to step   35 

    NG: Go to step   32 

  19. PERFORM ACTIVE TEST BY TECHSTREAM (FOR VENT VALVE) 
    1. Turn the engine switch on (IG).
    2. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for Vent valve.
    3. Measure the voltage between terminal VPMP of the ECM connector and body ground when the vent valve is turned ON (close) and OFF (vent) using the tester.

    Result 

    RESULT REFERENCE

    Test Result Suspected Trouble Area Procee to
    Between 9 V and 14 V when OFF Below 3 V when ON Vent valve A
    Below 3 V when OFF and ON ECM B
    Fig 17: Identifying Terminals Of ECM Connector
    G05316146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    A: Go to step   22 

    B: Go to step   35 

  20. PERFORM ACTIVE TEST BY TECHSTREAM (FOR VENT VALVE) 
    1. Turn the engine switch on (IG).
    2. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for Vent valve.
    3. Measure the voltage between terminal VPMP of the ECM connector and body ground when the vent valve is turned ON (close) and OFF (vent) using the tester.

    Result 

    RESULT REFERENCE

    Test Result Suspected Trouble Area Procee to
    Between 3 V when OFF and ON Power source of vent valve A
    Between 9 V and 14 V when OFF Below 3 V when ON Vent valve B
    Between 9 V and 14 V when OFF and ON ECM C
    Fig 18: Identifying Terminals Of A6 ECM Connector
    G05316146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    B: Go to step   22 

    C: Go to step   35 

    A: Go to next step. 

  21. INSPECT CANISTER ASSEMBLY (POWER SOURCE FOR VENT VALVE) 
    1. Turn the engine switch off.
    2. Disconnect the Q49 canister pump module connector.
    3. Turn the engine switch on (IG).
    4. Measure the voltage between terminal 9 of the canister connector and body ground.

      Result 

      RESULT REFERENCE

      Test Result Suspected Trouble Area Procee to
      Between 9 V and 14 V Normal A
      Between 0 V and 3 V Power source wire harness of vent valve B
    5. Reconnect the canister pump module connector.
      Fig 19: Identifying Q49 Canister Pump Module Connector
      G05822776Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      B: Go to step   32 

      A: Go to next step. 

  22. INSPECT CANISTER ASSEMBLY (VENT VALVE OPERATION) 
    1. Turn the engine switch off.
    2. Disconnect the Q49 canister pump module connector.
    3. Apply the battery voltage to terminals 9 and 8 of the pump module.
    4. Touch the pump module to confirm the vent valve operation.

      Result 

      RESULT REFERENCE

      Test Result Suspected Trouble Area Procee to
      Operating Wire harness between vent valve and ECM A
      Not operating Vent valve B
      Fig 20: Identifying Q49 Canister Pump Module Connector
      G05285702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Reconnect the canister pump module connector. A

    A: Go to step   32 

    B: Go to step   30 

  23. PERFORM ACTIVE TEST BY TECHSTREAM (FOR PUMP MODULE (VACUUM CAP)) 
    1. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the Vacuum Pump.
    2. Measure the voltage between MPMP terminal of ECM connector and body ground when the vacuum pump is turned ON and OFF using the tester.

    Result 

    RESULT REFERENCE

    Test Result Suspected Trouble Area Procee to
    Between 0 V and 3 V when OFF
    Between 9 V and 14 V when ON
    ECM normal A
    Between 9 V and 14 V when OFF
    Between 0 V and 3 V when ON
    ECM B
    Fig 21: Identifying Terminals Of A6 ECM Connector
    G05316150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    B: Go to step   35 

    A: Go to next step. 

  24. CHECK HARNESS AND CONNECTOR (PUMP MODULE - ECM) 
    1. Turn the engine switch off.
    2. Disconnect the Q49 canister pump module connector.
    3. Turn the engine switch on (IG).
    4. On Techstream, enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the Vacuum Pump.
    5. Turn the vacuum pump ON.
    6. Measure the voltage between terminal 1 of the canister connector and body ground.

      Result 

      RESULT REFERENCE

      Test Result Suspected Trouble Area Procee to
      Between 9 V and 14 V Normal A
      Between 0 V and 3 V Wire harness between ECM and vacuum pump B
    7. Reconnect the canister pump module connector.
    8. Fig 22: Identifying Terminals Of Q49 Canister Pump Module Connector
      G05822779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    B: Go to step   32 

  25. CHECK HARNESS AND CONNECTOR (PUMP MODULE - GROUND) 
    1. Disconnect the Q49 canister pump module connector.
    2. Turn the engine switch off.
    3. Measure the resistance between terminal 6 of the canister connector and body ground.

      Result 

      RESULT REFERENCE

      Test Result Suspected Trouble Area Procee to
      Below 1 Ω Vacuum Pump A
      10 kΩ or higher Wire harness between vacuum pump and body ground B
      Fig 23: Identifying Terminals Of Q49 Canister Pump Module Connector
      G05822780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reconnect the canister connector. A

    A: Go to step   30 

    B: Go to step   32 

  26. INSPECT THROTTLE BODY (EVAP PURGE PORT) 
    1. Turn the engine switch off.
    2. Disconnect the EVAP hose from the intake manifold.
    3. Turn the engine switch on (IG).
    4. Use your finger to confirm that the port of the intake manifold has suction.

      Result 

      RESULT REFERENCE

      Test Result Suspected Trouble Area Procee to
      Suction applied EVAP hose between intake manifold and EVAP VSV A
      No suction Intake manifold B
    5. Reconnect the EVAP hose. A

    A: Go to step   33 

    B: Go to step   34 

  27. REINSTALL OR REPLACE FUEL TANK CAP 

    HINT:

    • When reinstalling the fuel tank cap, tighten it until a few click sounds are heard.
    • When replacing the fuel tank cap, use a fuel tank cap that meets OEM specifications, and install it until a few click sounds are heard.

    NEXT: Go to step   37 

  28. REPLACE FUEL TANK CAP 

    HINT:

    When installing the fuel tank cap, tighten it until a few click sounds are heard.

    NEXT: Go to step   37 

  29. REPAIR EVAP LEAK PART 
    1. Disconnect the pressure gauge to the canister with the adapter.
      Fig 24: Disconnecting Pressure Gauge To Canister With Adapter
      G05316153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the pressure gauge to the canister with the adapter.
      Fig 25: Connecting Pressure Gauge To Canister With Adapter
      G05316154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, pinch the rubber tube to close the canister passage to air.
    4. Pressurize the EVAP system to 3.2 to 3.7 kPa (24 to 28 mmHg).
    5. Apply soapy water to the piping and connecting parts of the EVAP system. Check for areas where bubbles appear. This indicates leaking points.
    6. Repair or replace leaking parts.

      HINT:

      • If the system has leaks, a whistling sound will be heard.
      • Disconnect the hose between the canister and the fuel tank from the canister. Close the canister hose connected to the fuel tank, and conduct an inspection. In this way, the fuel tank can be excluded as an area suspected of causing fuel leaks.

      NEXT: Go to step   37 

  30. REPLACE CANISTER ASSEMBLY 

    NEXT: Go to step   37 

  31. REPLACE DUTY VACUUM SWITCHING VALVE (EVAP VSV) 
    1. Disconnect the connector and hoses from the EVAP VSV.
    2. Remove the EVAP VSV.
    3. Install a new EVAP VSV.
    4. Reconnect the connector and hoses.

      NEXT: Go to step   37 

      Fig 26: Locating EVAP VSV Connector
      G05316155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REPAIR OR REPLACE HARNESS OR CONNECTOR 

    NEXT: Go to step   37 

  33. REPLACE EVAP HOSE (THROTTLE BODY - EVAP VSV) 

    NEXT: Go to step   37 

  34. INSPECT THROTTLE BODY (EVAP PURGE PORT) 
    1. Remove the throttle body.
    2. Check that the EVAP purge port of the throttle body is not clogged. If necessary, replace the throttle body.

    NEXT: Go to step   37 

  35. REPLACE ECM 

    NEXT: Go to step   37 

  36. REPAIR OR REPLACE PARTS AND COMPONENTS INDICATED BY OUTPUT DTCS 
    1. Repair the malfunctioning areas indicated by the DTCs that had been confirmed when the vehicle was brought in.

    NEXT: Go to step   37 

  37. PERFORM EVAPORATIVE SYSTEM CHECK (AUTOMATIC MODE) 

    HINT:

    • In the Evaporative System Check (Automatic Mode), the series of 5 Evaporative System Check step are performed automatically. IT takes a maximum of approximately 18 minutes.
    • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank unavailable.
    • Do not run the engine in this step.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing an Evaporative System Check, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (See DTC CHECK / CLEAR ).
    2. On Techstream, enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode.
    3. After the SYSTEM CHECK is completed, check for pending DTCs by entering the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending.

      HINT:

      If no pending DTC is found, the repair has been successfully completed.

      NEXT: END