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Home >> Lexus >> 2008 >> LS 460L >> Repair and Diagnosis >> Body & Frame >> Seats >> Front Power Seat Control System >> DTC B2654 Headrest Sensor Malfunction >> Inspection Procedure
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Inspection Procedure

  1. CHECK FOR DTC 
    1. DTC output area check
      1. Using the Techstream, determine the area that output the DTC.

        Result 

        RESULT CHART

        Result Proceed to
        B2654 output from driver seat ECU A
        B2654 output from passenger seat ECU B

    B: Go to step  9

    A: Go to Next Step 

  2. PERFORM ACTIVE TEST BY TECHSTREAM (POWER SEAT MOTOR FUNCTION) 
    1. Select the Active Test, use the Techstream to generate a control command, and then check the power seat motor function.

      Driver Seat 

      DRIVER SEAT ACTIVE TEST REFERENCE CHART

      Tester Display Test Part Control Range
      Headrest Operation Seat headrest operation UP/DOWN

      OK: Motor operates normally 

    NG: Go to step  7

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (FRONT POWER SEAT SWITCH LH - FRONT HEADREST MOTOR LH AND BODY GROUND) 
    1. Disconnect the e46 switch connector.
    2. Disconnect the e53 motor connector.
    3. Measure the resistance according to the values in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      e46-8 (PVCC) - e53-2 (VCC) Always Below 1 Ω
      e46-21 (SSRH) - e53-4 (O/P) Always Below 1 Ω
      e46-18 (SGND) - e53-3 (GND) Always Below 1 Ω
      e46-8 (PVCC) - Body ground Always 10 kΩ or higher
      e46-21 (SSRH) - Body ground Always 10 kΩ or higher
      e46-18 (SGND) - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 1: Identifying e46 Power Seat Switch And e53 Motor Connector Terminals
    G04952467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to Next Step 

  4. CHECK FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY (POSITION CONTROL SENSOR) 
    1. Disconnect the e53 motor connector.
    2. Measure the voltage according to the values in the table below.

      Standard Voltage 

      VOLTAGE SPECIFIED CONDITIONS

      Tester Connection Switch Condition Specified Condition
      e53-2 (VCC) - e53-3 (GND) Headrest switch signal ON 7.2 to 8.8 V
      Fig 2: Identifying e53 Motor Connector Terminals
      G04952468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FRONT POWER SEAT SWITCH LH  (See REMOVAL  )

    OK: Go to Next Step 

  5. CHECK FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY (POSITION CONTROL SENSOR) 
    1. Reconnect the e53 motor connector.
    2. Measure the voltage according to the value in the table below.

      Standard Voltage 

      VOLTAGE SPECIFIED CONDITIONS

      Tester Connection Switch Condition Specified Condition
      e53-4 (O/P) - Body ground Headrest switch signal ON 0 to 8V
      Fig 3: Identifying e53 Motor Connector Terminals
      G04952469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY  (See REMOVAL  )

    OK: Go to Next Step 

  6. CHECK FOR DTC 
    1. Clear the DTC (see DTC CHECK / CLEAR  ).
    2. Recheck the DTC.

      OK: DTC B2654 is not output. 

    NG: REPLACE FRONT POWER SEAT SWITCH LH  (See REMOVAL  )

    OK: END (SYSTEM RETURNS TO NORMAL) 

  7. CHECK FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY (POWER SEAT MOTOR) 
    1. Check operation of the power seat motor (headrest motor).
      1. Check if the seat adjuster moves smoothly when the battery is connected to the headrest motor connector terminals.

        OK 

        HEADREST MOTOR ACTIVE TEST REFERENCE CHART

        Measurement Condition Operational Direction
        Battery positive (+) → 1
        Battery negative (-) → 5
        Upward
        Battery positive (+) → 5
        Battery negative (-) → 1
        Downward
        Fig 4: Identifying Power Seat Motor Connector Terminals
        G04952470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY  (See REMOVAL  )

    OK: Go to Next Step 

  8. CHECK HARNESS AND CONNECTOR (FRONT POWER SEAT SWITCH LH - FRONT HEADREST MOTOR LH) 
    1. Disconnect the e45 switch connector.
    2. Disconnect the e53 motor connector.
    3. Measure the resistance according to the values in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      e45-11 (H+) - e53-1 (UP) Always Below 1 Ω
      e45-8 (H-) - e53-5 (DOWN) Always Below 1 Ω
      Fig 5: Identifying e45 Power Seat Switch And e53 Motor Connector Terminals
      G04952471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE FRONT POWER SEAT SWITCH LH  (See REMOVAL  )

  9. CHECK VEHICLE 
    1. Check the type of headrest.
      RESULT CHART

      Result Proceed to
      w/ Folding headrest A
      w/ Normal headrest B

    B: Go to step  17

    A: Go to Next Step 

  10. PERFORM ACTIVE TEST BY TECHSTREAM (POWER SEAT MOTOR FUNCTION) 
    1. Select the Active Test, use the Techstream to generate a control command, and then check the power seat motor function.

      Passenger Seat 

      PASSENGER SEAT ACTIVE TEST REFERENCE CHART

      Tester Display Test Part Control Range
      Headrest Operation Seat headrest operation UP/DOWN

      OK: Motor operates normally 

    NG: Go to step  15

    OK: Go to Next Step 

  11. CHECK HARNESS AND CONNECTOR (FRONT POWER SEAT SWITCH RH - FRONT HEADREST POSITION SENSOR RH AND BODY GROUND) 
    1. Disconnect the e20 switch connector.
    2. Disconnect the e23 sensor connector.
    3. Measure the resistance according to the values in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      e20-8 (PVCC) - e23-3 (VCC) Always Below 1 Ω
      e20-21 (SSRH) - e23-1 (O/P) Always Below 1 Ω
      e20-18 (SGND) - e23-2 (GND) Always Below 1 Ω
      e20-8 (PVCC) - Body ground Always 10 kΩ or higher
      e20-21 (SSRH) - Body ground Always 10 kΩ or higher
      e20-18 (SGND) - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 6: Identifying e20 Power Seat Switch And e23 Sensor Connector Terminals
    G04952472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to Next Step 

  12. CHECK FRONT SEAT HEADREST ADJUSTER (POSITION CONTROL SENSOR) 
    1. Disconnect the e23 sensor connector.
    2. Measure the voltage according to the values in the table below.

      Standard Voltage 

      VOLTAGE SPECIFIED CONDITIONS

      Tester Connection Switch Condition Specified Condition
      e23-3 (VCC) - e23-2 (GND) Headrest switch signal ON 7.2 to 8.8 V
      Fig 7: Identifying e23 Sensor Connector Terminals
      G04952473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FRONT POWER SEAT SWITCH RH  (See REMOVAL  )

    OK: Go to Next Step 

  13. CHECK FRONT SEAT HEADREST ADJUSTER (POSITION CONTROL SENSOR) 
    1. Reconnect the e23 sensor connector.
    2. Measure the voltage according to the value in the table below.

      Standard Voltage 

      VOLTAGE SPECIFIED CONDITIONS

      Tester Connection Switch Condition Specified Condition
      e23-1 (O/P) - Body ground Headrest switch signal ON 0 to 8V
      Fig 8: Identifying e23 Sensor Connector Terminals
      G04952474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FRONT SEAT HEADREST ADJUSTER  (See REMOVAL  )

    OK: Go to Next Step 

  14. CHECK FOR DTC 
    1. Clear the DTC (see DTC CHECK / CLEAR  ).
    2. Recheck the DTC.

      OK: DTC B2654 is not output. 

    NG: REPLACE FRONT POWER SEAT SWITCH RH  (See REMOVAL  )

    OK: END (SYSTEM RETURNS TO NORMAL) 

  15. CHECK POWER SEAT MOTOR ASSEMBLY 
    1. Check operation of the power seat motor (headrest motor).
      1. Check if the seat adjuster moves smoothly when the battery is connected to the headrest motor connector terminals.

        OK 

        HEADREST MOTOR OPERATION CHART

        Measurement Condition Operational Direction
        Battery positive (+) → 1
        Battery negative (-) → 2
        Upward
        Battery positive (+) → 2
        Battery negative (-) → 1
        Downward
        Fig 9: Identifying Power Seat Motor Connector Terminals
        G04952427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE POWER SEAT MOTOR ASSEMBLY  (See REMOVAL  )

    OK: Go to Next Step 

  16. CHECK HARNESS AND CONNECTOR (FRONT POWER SEAT SWITCH RH - POWER SEAT MOTOR) 
    1. Disconnect the e18 switch connector.
    2. Disconnect the e26 motor connector.
    3. Measure the resistance according to the values in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      e18-11 (H+) - e26-1 Always Below 1 Ω
      e18-8 (H-) - e26-2 Always Below 1 Ω
      Fig 10: Identifying e18 Power Seat Switch And e26 Motor Connector Terminals
      G04952476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE FRONT POWER SEAT SWITCH RH  (See REMOVAL  )

  17. PERFORM ACTIVE TEST BY TECHSTREAM (POWER SEAT MOTOR FUNCTION) 
    1. Select the Active Test, use the Techstream to generate a control command, and then check the power seat motor function.

      Passenger Seat 

      PASSENGER SEAT ACTIVE TEST REFERENCE CHART

      Tester Display Test Part Control Range
      Headrest Operation Seat headrest operation UP/DOWN

      OK: Motor operates normally 

    NG: Go to step  22

    OK: Go to Next Step 

  18. CHECK HARNESS AND CONNECTOR (FRONT POWER SEAT SWITCH RH - FRONT HEADREST MOTOR RH AND BODY GROUND) 
    1. Disconnect the e20 switch connector.
    2. Disconnect the e25 motor connector.
    3. Measure the resistance according to the values in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      e20-8 (PVCC) - e25-2 (VCC) Always Below 1 Ω
      e20-21 (SSRH) - e25-4 (O/P) Always Below 1 Ω
      e20-18 (SGND) - e25-3 (GND) Always Below 1 Ω
      e20-8 (PVCC) - Body ground Always 10 kΩ or higher
      e20-21 (SSRH) - Body ground Always 10 kΩ or higher
      e20-18 (SGND) - Body ground Always 10 kΩ or higher
      Fig 11: Identifying e20 Power Seat Switch And e25 Motor Connector Terminals
      G04952477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  19. CHECK FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY (POSITION CONTROL SENSOR) 
    1. Disconnect the e25 sensor connector.
    2. Measure the voltage according to the values in the table below.

      Standard Voltage 

      VOLTAGE SPECIFIED CONDITIONS

      Tester Connection Switch Condition Specified Condition
      e25-2 (VCC) - e25-3 (GND) Headrest switch signal ON 7.2 to 8.8 V V
      Fig 12: Identifying e25 Sensor Connector Terminals
      G04952478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FRONT POWER SEAT SWITCH RH  (See REMOVAL  )

    OK: Go to Next Step 

  20. CHECK FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY (POSITION CONTROL SENSOR) 
    1. Reconnect the e25 sensor connector.
    2. Measure the voltage according to the value in the table below.

      Standard Voltage 

      VOLTAGE SPECIFIED CONDITIONS

      Tester Connection Switch Condition Specified Condition
      e25 (O/P) - Body ground Headrest switch signal ON 0 to 8V
      Fig 13: Identifying e25 Sensor Connector Terminals
      G04952479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY  (See REMOVAL  )

    OK: Go to Next Step 

  21. CHECK FOR DTC 
    1. Clear the DTC (see DTC CHECK / CLEAR  ).
    2. Recheck the DTC.

      OK: DTC B2654 is not output. 

    NG: REPLACE FRONT POWER SEAT SWITCH RH  (See REMOVAL  )

    OK: END (SYSTEM RETURNS TO NORMAL) 

  22. CHECK FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY (POWER SEAT MOTOR) 
    1. Check operation of the power seat motor (headrest motor).
      1. Check if the seat adjuster moves smoothly when the battery is connected to the headrest motor connector terminals.

        OK 

        HEADREST MOTOR OPERATION CHART

        Measurement Condition Operational Direction
        Battery positive (+) → 1
        Battery negative (-) → 5
        Upward
        Battery positive (+) → 5
        Battery negative (-) → 1
        Downward
        Fig 14: Identifying Power Seat Motor Connector Terminals
        G04952470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FRONT SEAT HEADREST ADJUSTER SUB-ASSEMBLY  (See REMOVAL  )

    OK: Go to Next Step 

  23. CHECK HARNESS AND CONNECTOR (FRONT POWER SEAT SWITCH RH - FRONT HEADREST MOTOR RH) 
    1. Disconnect the e18 switch connector.
    2. Disconnect the e25 motor connector.
    3. Measure the resistance according to the values in the table below.

      Standard Resistance 

      RESISTANCE SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      e18-11 (H+) - e25-1 (UP) Always Below 1 Ω
      e18-8 (H-) - e25-5 (DOWN) Always Below 1 Ω
      Fig 15: Identifying e18 Power Seat Switch And e25 Motor Connector Terminals
      G04952481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE FRONT POWER SEAT SWITCH RH  (See REMOVAL  )