LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Lexus >> 2008 >> LS 600hL >> Repair and Diagnosis >> Body & Frame >> Windows >> Windshield/WINDOWGLASS >> Windshield Glass >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Windshield Glass: Removal

  1. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY  (See REMOVAL )
    Fig 1: Identifying A30 Windshield Deicer Connector
    G04952180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BATTERY SERVICE HOLE COVER LH  (See REMOVAL )
  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE:
    • After the power switch is turned OFF, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the power switch OFF, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).
  4. REMOVE FRONT WIPER ARM LH  (See )REMOVAL
  5. REMOVE FRONT WIPER ARM RH  (See REMOVAL )
  6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH  (See )REMOVAL
  7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH  (See REMOVAL )
  8. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  9. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  10. REMOVE COWL TOP VENTILATOR LOUVER PROTECTOR LH  (See REMOVAL )
  11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See REMOVAL )
  12. REMOVE CENTER ROOF DRIP SIDE FINISH MOULDING LH  (See REMOVAL )
  13. REMOVE CENTER ROOF DRIP SIDE FINISH MOULDING RH 

    HINT:

    Use the same procedures described for the LH side.

  14. REMOVE NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP  (See REMOVAL )
  15. REMOVE NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP 

    HINT:

    Use the same procedures described for the No. 2 windshield outside moulding clip.

  16. REMOVE NO. 2 ROOF DRIP SIDE FINISH MOULDING CLIP  (See REMOVAL )
  17. REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP  (See REMOVAL )
  18. REMOVE NO. 1 ROOF DRIP SIDE FINISH MOULDING CLIP  (See REMOVAL )
  19. REMOVE FRONT PILLAR GARNISH LH  (See REMOVAL )
  20. REMOVE FRONT PILLAR GARNISH RH  (See REMOVAL )
  21. REMOVE VISOR BRACKET COVER  (See REMOVAL )
  22. REMOVE VISOR ASSEMBLY LH  (See REMOVAL )
  23. REMOVE VISOR ASSEMBLY RH  (See REMOVAL )
  24. REMOVE VISOR HOLDER  (See REMOVAL )
  25. REMOVE ASSIST GRIP SUB-ASSEMBLY  (See REMOVAL )
  26. REMOVE MAP LIGHT ASSEMBLY  (See REMOVAL )
  27. REMOVE RAIN SENSOR COVER  (See REMOVAL )
  28. REMOVE RAIN SENSOR COVER (w/ Driver Monitor Camera)  (See REMOVAL )
  29. REMOVE INNER REAR VIEW MIRROR ASSEMBLY  (See REMOVAL )
  30. REMOVE OBJECT RECOGNITION CAMERA (w/ Driver Monitor Camera)  (See REMOVAL )
  31. REMOVE RAIN SENSOR  (See REMOVAL )
  32. REMOVE ROOF HEADLINING 
    1. Partially remove the roof headlining.

    HINT.

    It is not necessary to completely remove the roof headlining Slightly lower the front section of the roof headlining so that the windshield glass can be removed in a later step.

    Refer to the following procedures (see REMOVAL )

  33. REMOVE WINDSHIELD OUTSIDE MOULDING UPPER 
    1. Using a knife, cut off the moulding as shown in the illustration
      NOTE: Be careful not to damage the vehicle body.
    2. Pull the shaded area shown in the illustration by the hand to remove the windshield outside moulding

    HINT

    Make a partial cut in the moulding. Then pull and remove it by hand.

    Fig 2: Identifying Windshield Outside Moulding Cut Point
    G05776718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE WINDSHIELD GLASS 
    1. Apply protective tape to the outer surface of the vehicle body to prevent scratches
    2. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.
    3. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
      NOTE:
      • When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior / exterior ornaments.
      • To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.
      Fig 3: Inserting Piano Wire Between Vehicle Body And Glass
      G04952182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.

      HINT

      Matchmarks do not need to be placed if not reusing the glass

      Fig 4: Aligning Matchmarks Over Glass And Vehicle Body
      G05776720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. w/ Windshield Deicer System

      Disconnect the windshield deicer connector.

    6. Cut through the adhesive by pulling the piano wire around the glass
      NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
    7. Disconnect the stoppers
    8. Using suction cups, remove the glass
    Fig 5: Locating Windshield Deicer Connector
    G04952184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE NO. 2 WINDSHIELD GLASS STOPPER 
    1. Using a scraper, remove the 2 stoppers.
  36. REMOVE WINDSHIELD GLASS RETAINER 
    1. Using a scraper, remove the 2 retainers
  37. REMOVE WINDSHIELD GLASS ADHESIVE DAM 
    1. Using a scraper, remove the dam.
  38. REMOVE WINDSHIELD GLASS SEAL 
    1. Using a scraper, remove the seal
  39. CLEAN WINDSHIELD GLASS 
    1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass.
    2. Clean the outer circumference of the glass with non-residue solvent.
    NOTE:
    • Do not touch the glass surface after cleaning it.
    • Be careful not to damage the glass.
    • Even if using new glass, clean the glass with non-residue solvent.
    Fig 6: Cleaning Outer Circumference Of Glass
    G04952185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE NO. 1 WINDSHIELD GLASS STOPPER 
    1. Remove the No 1 windshield glass stoppers
  41. CLEAN VEHICLE BODY 
    1. Clean and shape the contact surface of the vehicle body
      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
        NOTE: Be careful not to damage the vehicle body.

        HINT

        Leave as much adhesive on the vehicle body as possible

      2. Clean the contact surface of the vehicle body with cleaner

      HINT.

      Even if all the adhesive has been removed, clean the vehicle body

      Fig 7: Cleaning Contact Surface Of Vehicle Body With Cleaner
      G04952186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals