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Fuel Pressure Pulsation Damper: Installation

HINT:

When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.

  1. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY 
    1. Temporarily install each dampers together with 2 new gaskets and the fuel pipe to the fuel pump.
      Fig 1: Identifying Fuel Pressure Pulsation Damper Assembly
      G05772963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 clamp bolts

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 2: Locating Clamp Bolts
      G04947980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, tighten the 2 dampers.

      SST 09612-24014 (09617-24011) 

      Torque: without SST 

      40 N*m (408 kgf*cm, 30 ft.*lbf) 

      with SST 

      35 N*m (357 kgf*cm, 26 ft.*lbf) 

      HINT.

      • Use a torque wrench with a fulcrum length of 30 cm (11.8 in.)
      • Make sure SST and the torque wrench are connected in a straight line.
        Fig 3: Identifying Fulcrum Length
        G05772965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the 3 fuel hoses.
      Fig 4: Locating Fuel Hoses
      G05772960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the 2 delivery pipe connectors to the delivery pipe.
      Fig 5: Identifying Delivery Pipe Connectors To Delivery Pipe
      G04943155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT NO. 1 FUEL HOSE 
    1. Push in the tube connector to the pipe until the tube connector makes a "click" sound.
      2. Fig 6: Pushing Tube Connector To Pipe
      G05772968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Push down on the retainer to lock it in place.
      NOTE:
      • Check that there is no damage or foreign objects on the connected part of the fuel pipe.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
  3. INSTALL INTAKE MANIFOLD  (See INSTALLATION )
  4. CONNECT PCV HOSE  (See INSTALLATION )
  5. INSTALL PURGE VSV  (See INSTALLATION )
  6. INSTALL WATER BY-PASS PIPE HOSE  (See INSTALLATION )
  7. INSTALL NO. 3 COVER SUB-ASSEMBLY 
    1. Install the No 3 cover with the 2 clips
      2. Fig 7: Locating Cover With Clips
      G04947975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL ENGINE MOTOR CABLE CLAMP BRACKET  (See INSTALLATION )
  9. CONNECT FLEXIBLE HOSE BRACKET SUB-ASSEMBLY  (See INSTALLATION )
  10. INSTALL INJECTOR DRIVER  (See INSTALLATION  )
  11. CONNECT ENGINE WIRE HARNESS  (See INSTALLATION )
  12. CONNECT ECM CONNECTOR  (See INSTALLATION )
  13. CONNECT NO. 2 CONNECTOR HOLDER  (See INSTALLATION )
  14. CONNECT HYBRID VEHICLE CONTROL ECU  (See INSTALLATION )
  15. INSTALL OUTLET ENGINE ROOM ECM DUCT  (See INSTALLATION )
  16. INSTALL ENGINE ROOM ECU COVER  (See INSTALLATION )
  17. INSTALL NO. 5 COVER SUB-ASSEMBLY 
    1. Install the No 5 cover
  18. INSTALL ENGINE COVER SUB-ASSEMBLY RH 
    1. Install the engine cover RH with the 4 nuts

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 8: Locating Engine Cover RH And Nuts
      G05772955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL NO. 6 COVER SUB-ASSEMBLY 
    1. Install the No 6 cover.
  20. INSTALL ENGINE COVER SUB-ASSEMBLY LH 
    1. Install the engine cover LH with the 4 nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 9: Locating Engine Cover LH With Nuts
      G05772971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE  (See INSTALLATION )
  22. INSTALL SKID CONTROL ECU BRACKET  (See INSTALLATION )
  23. CONNECT BRAKE FLUID RESERVOIR  (See INSTALLATION )
  24. CONNECT NO. 3 RELAY BLOCK  (See INSTALLATION )
  25. INSTALL SKID CONTROL ECU  (See INSTALLATION )
  26. CONNECT NO. 1 MOTOR COOLING PIPE  (See INSTALLATION )
  27. INSTALL AIR CLEANER ASSEMBLY RH  (See INSTALLATION )
  28. INSTALL AIR CLEANER ASSEMBLY LH  (See INSTALLATION )
  29. INSTALL THROTTLE BODY ASSEMBLY  (See INSTALLATION )
  30. INSTALL INTAKE AIR CONNECTOR PIPE  (See INSTALLATION )
  31. CONNECT FRAME WIRE  (See INSTALLATION )
  32. CONNECT INLET INVERTER COOLING PIPE  (See INSTALLATION )
  33. CONNECT GENERATOR CABLE  (See INSTALLATION )
  34. CONNECT MOTOR CABLE  (See INSTALLATION )
  35. INSTALL INVERTER TERMINAL COVER  (See INSTALLATION )
  36. INSTALL MOTOR CABLE COVER RH  (See INSTALLATION )
  37. INSTALL INVERTER COVER ASSEMBLY RH  (See INSTALLATION )
  38. INSTALL COWL TOP VENTILATOR LOUVER RH  (See INSTALLATION )
  39. INSTALL SERVICE PLUG GRIP  (See INSPECTION )
  40. INSTALL BATTERY SERVICE HOLE COVER  (See INSTALLATION )
  41. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).
  42. INSTALL BATTERY SERVICE HOLE COVER LH  (See INSTALLATION )
  43. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY  (See INSTALLATION )
  44. ADD ENGINE COOLANT  (See REPLACEMENT )
  45. INSPECT FOR COOLANT LEAK  (See ON-VEHICLE INSPECTION )
  46. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION  )
  47. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )
  48. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH  (See INSTALLATION )
  49. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH  (See INSTALLATION )
  50. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  51. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  52. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  53. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY  (See INSTALLATION )
  54. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  55. CHECK FUNCTION OF THROTTLE BODY  (See REMOVAL )
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