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Oil Level Sensor: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE:
    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).
    • After the power switch is turned OFF, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the power switch OFF, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
  2. REMOVE SERVICE PLUG GRIP  (See REMOVAL )
  3. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Remove the timing chain cover (see REMOVAL  )
  4. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY  (See REMOVAL )
  5. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY  (See DISASSEMBLY )
  6. REMOVE NO. 1 OIL PAN SUB-ASSEMBLY  (See DISASSEMBLY )
  7. REMOVE NO. 2 OIL PAN BAFFLE PLATE 
    1. Remove the 4 bolts and baffle plate.
      Fig 1: Locating Baffle Plate Bolts
      G05773436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE ENGINE OIL LEVEL SENSOR 
    1. Remove the 4 bolts and oil level sensor.
      Fig 2: Locating Oil Level Sensor Bolts
      G05773437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Cut off the gasket as shown in the illustration.
    3. Remove the gasket from the oil level sensor.

      HINT:

      After cutting away the parts of the gasket shown in the illustration, remove only the outer part of the gasket

      Fig 3: Identifying Gasket Installation Position
      G05638155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002