Fuel Relief Valve: Installation
- INSTALL FUEL RELIEF VALVE ASSEMBLY
- Install a new O-ring, new backup rings (No 1, No 2 and No 3) and a new E-ring to the fuel relief valve as shown in the illustration
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:- Check that there is no foreign matter or damaged areas in the relief valve's O-ring groove.
- Check that the No. 1 and No. 2 backup rings are installed in the correct direction.
- Make sure that the backup rings and O-ring are installed in the correct order.
- Check that the alignment openings of the backup rings are not overlapped or stretched as shown in the illustration.
- After installing the O-ring, check that it is not contaminated with foreign matter and is not damaged.
- Check that the No. 3 fuel pipe installation end is not contaminated with foreign matter and is not damaged.
- Fix the delivery pipe between aluminum plates in a vise.NOTE: Do not overtighten the vise.
- Apply gasoline to the O-ring. Using a 5 mm hexagon socket wrench, install the fuel relief valve to the fuel delivery pipe with the 2 bolts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
- Install a new O-ring, new backup rings (No 1, No 2 and No 3) and a new E-ring to the fuel relief valve as shown in the illustration
- INSTALL FUEL DELIVERY PIPE (See INSTALLATION )
- INSTALL NO. 4 FUEL PIPE SUB-ASSEMBLY (See INSTALLATION )
- INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY LH (See INSTALLATION )
- INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY (See INSTALLATION )
- INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (See INSTALLATION )
- INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY
- Install the No. 2 fuel pipe (see INSTALLATION ).
- INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY
- Install the fuel pressure pulsation damper (see INSTALLATION ).
- INSPECT FOR FUEL LEAK (See ON-VEHICLE INSPECTION )