Quarter Window Glass: Installation

HINT

• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the standard bolt chart (See SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. INSTALL QUARTER WINDOW ASSEMBLY LH 
   1. Using a brush or sponge, apply primer M to the exposed part of the vehicle body.
      Fig 1: Applying Primer M To Exposed Part Of Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   2. Using a brush or sponge, apply Primer G to the contact surface of the glass.
      Fig 2: Applying Primer G To Contact Surface Of Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard 

      STANDARD SPECIFICATION
      
      

      Area	Specified Condition
      a	6.8 mm (0.268 In.)
      b	6.5 mm (0.256 in.)
      c	6.7 mm (0.264 in.)

      HINT

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   3. Apply adhesive to the quarter window glass.

      Adhesive: 

      Toyota Genuine Windshield Glass Adhesive or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
         Fig 3: Applying Adhesive To Quarter Window Glass

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

         Standard 

         STANDARD SPECIFICATION
         
         

         Area	Specified Condition
         a	12.0 mm (0.472 in.)
         b	8.0 mm (0.315 in.)
         c	6.8 mm (0.268 in.)
         d	6.5 mm (0.256 in.)
         e	6.7 mm (0.264 in.)

         HINT:

         After cutting off the tip, use all adhesive within the time written in the table below.

         Usage Time Frame 

         TEMPERATURE SPECIFICATION
         
         

         Temperature	Usage Time Frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the quarter window glass as shown in the illustration
   4. Install the quarter window glass to the vehicle body.
      1. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
         NOTE:

         • Allow the primer coating to dry for 3 minutes or more.
         • Check the clearance between the body and glass.
      2. Lightly press the front surface of the glass to ensure a close fit.
      3. Using a scraper, remove any excess or protruding adhesive.

         HINT:

         Apply adhesive onto the glass rim.

         NOTE: Do not drive the vehicle within the time written in the table below.
         Fig 4: Applying Adhesive Onto Glass Rim

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

         Minimum Time 

         TEMPERATURE SPECIFICATION
         
         

         Temperature	Minimum Time Prior to Driving Vehicle
         35°C (95°F)	1 hour 30 minutes
         20°C (68°F)	5 hours
         5°C (41°F)	24 hours

   5. LH Side:

      Connect the connector.

   6. RH Side:

      Connect the 2 connectors.

2. CHECK FOR LEAK AND REPAIR 
   1. Conduct a leak test after the adhesive has completely hardened.
   2. Seal any leaks with auto glass sealer.
3. INSTALL ROOF HEADLINING ASSEMBLY 
   1. Install the roof headlining (See INSTALLATION ).