Charging System: Generator: Disassembly

SST 09820-63011 (09820-06010, 09820-06021) 

HINT:

1. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

   Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

   NOTE: Check that SST is secured on the rotor shaft.
   Fig 1: Tightening SST 1-B Clockwise

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2. Mount SST 2 in a vise.
3. Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.
   Fig 2: Inserting SST 1-A And B Into SST 2

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4. To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.
   NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
5. Remove the generator from SST 2.
   Fig 3: Removing Generator

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6. Turn SST 1-B, and remove SST 1-A and B.
7. Remove the pulley nut and pulley.

Fig 4: REmoving Pulley Nut And Pulley

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1. Place the generator on the pulley.
2. Remove the 3 nuts and end cover.
   Fig 5: Locating End Cover Nuts

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3. Remove the terminal insulator.

Fig 6: Identifying Terminal Insulator

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1. Remove the 2 screws and brush holder.

Fig 7: Identifying Brush Holder And Screws

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1. Remove the 4 bolts.
   Fig 8: Locating Generator Coil Assembly Bolts

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2. Using SST, remove the coil assembly.

   SST 09950-40011 (09951-04020,09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011) 

   Fig 9: Removing Coil Assembly

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1. Remove the generator washer and generator rotor.

Fig 10: Identifying Generator Washer And Generator Rotor

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1. Remove the 4 screws and retainer plate.
   Fig 11: Locating Retainer Plate Screws

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2. Using SST and a hammer, tap out the bearing.

   SST 09950-60010 (09951-00250), 09950-70010 (09951-07100) 

   Fig 12: Tapping Out Bearing

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3. Using SST and a press, press in a new bearing.

   SST 09950-60010 (09951-00500), 09950-70010 (09951-07100) 

   Fig 13: Pressing Bearing

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4. Install the retainer plate with the 4 screws.

   Torque: 3.0 N*m (30 kgf*cm, 26 in.*lbf) 

   Fig 14: Locating Retainer Plate Screws

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