Automatic Transaxle Assembly: Installation

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers and a straight edge, measure dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (#).
   Fig 1: Measuring Dimension "A" Between Transaxle Fitting Part Of Engine

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Aligning the matchmarks on the transmission case and torque converter clutch assembly, engage the splines of the input shaft and turbine runner.
   NOTE: Do not push on the torque converter when aligning the matchmarks.
   Fig 2: Aligning Matchmarks On Transmission Case And Torque Converter Clutch Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the splines of the stator shaft and the stator while turning the torque converter clutch assembly.

   HINT:

   Turn the torque converter clutch assembly approximately 180°.

   Fig 3: Turning Torque Converter Clutch Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Turn the torque converter clutch assembly and align the matchmarks on the torque converter clutch assembly and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch assembly.
   Fig 4: Aligning Matchmarks On Torque Converter Clutch Assembly And Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Using vernier calipers and a straight edge, measure dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (#)).

   Standard: 

   A + 1 mm (0.04 in.) or more 

   NOTE: Make sure to deduct the thickness of the straight edge.
   Fig 5: Measuring Dimension "B"

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

1. Install the automatic transaxle with transfer to the engine with the 10 bolts.

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   43 N*m (438 kgf*cm, 32 ft.*lbf) 

   Fig 6: Locating Automatic Transaxle Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: 

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

3. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   NOTE: First install the green colored bolt, and then the remaining 5 bolts.
   Fig 7: Locating Crankshaft Pulley Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the flywheel housing under cover to the automatic transaxle with the 2 bolts.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

   Fig 8: Identifying Bolt And Flywheel Housing Under Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transfer stiffener plate RH with 5 bolts to the transfer and engine mounting bracket RR.

   Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf) 

   Fig 9: Locating Transfer Stiffener Plate With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Fig 10: Locating Engine Mounting Bracket And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.
2. Install the transmission oil filler tube sub-assembly to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 11: Locating Oil Filter Tube With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Temporarily install the No. 1 oil cooler outlet tube.
2. Temporarily install the No. 1 oil cooler inlet tube.
3. Install the oil cooler tube clamp with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   HINT:

   Install them so that the oil cooler tube cushion is positioned as shown in the illustration.

   Fig 12: Locating Oil Cooler Tube Clamp With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the No. 1 oil cooler inlet tube.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   Fig 13: Installing No. 1 Oil Cooler Inlet Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 1 oil cooler outlet tube.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   Fig 14: Installing No. 1 Oil Cooler Outlet Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No.1 control cable bracket with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 10 ft.*lbf) 

   Fig 15: Locating No. 1 Transmission Control Cable Bracket And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the breather hose to the oil filler tube.
   Fig 16: Identifying Breather Hose

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1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 transmission revolution sensor connectors.
Fig 17: Identifying Transmission Revolution Sensor Connectors
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1. Connect the wire harness with the bolt.

   Torque: 19 N*m (193 kgf*cm, 14 ft.*lbf) 

   Fig 18: Locating Wire Harness Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 clamps and 4 bolts.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

2. Connect the wire harnesses to the clamps.
   Fig 19: Locating Wire Harnesses Clamps And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 2 transmission control cable bracket with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 20: Locating Transmission Control Cable Bracket With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See ADJUSTMENT )

HINT:

(See INITIALIZATION  )

HINT:

Some systems need initialization after reconnecting the cable to the negative battery terminal (See INITIALIZATION ).