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Second Brake Piston: Disassembly

  1. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the return spring and compress the return spring with a press.

      SST 09387-00060 

    2. Using a screwdriver, remove the snap ring.
      Fig 1: Compressing Return Spring
      G04976169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2nd brake piston return spring.
      Fig 2: Identifying 2nd Brake Piston Return Spring
      G05000981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE 2ND BRAKE PISTON 
    1. Hold the 2nd brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
      NOTE: Hold the piston with a shop rag or a piece of cloth when removing the piston. Failure to do so may result in the piston jumping out from the cylinder.
      Fig 3: Applying Compressed Air To 2nd Brake Cylinder
      G05841661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE 2ND BRAKE PISTON O-RING 
    1. Remove the 2 O-rings from the 2nd brake piston.
      Fig 4: Locating 2nd Brake Piston O-Ring
      G05269142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002