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Inspection Procedure

  1. CHECK LOCK FUNCTION OF CLUTCH PULLEY 
    1. Check the lock function with the pulley installed in the vehicle.
      1. Visually check that the rotor in the generator operates with the engine started.
    2. Check the lock function with the pulley removed from the vehicle.
      1. Remove the generator pulley cap. Using SST, hold the generator rotor.
      2. Turn the clutch pulley clockwise and check that the outer ring locks.
        Fig 1: Identifying Generator Clutch Pulley
        G05268543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        OK: 

        The outer ring locks. 

        SST 09820-63020 

    NG: REPLACE CLUTCH PULLEY 

    OK: Go to Next Step 

  2. CHECK LOCK OF CLUTCH PULLEY 
    1. Start the engine and visually check looseness of the clutch pulley.

      OK: 

      The clutch pulley is not loose. 

    NG: TIGHTEN CLUTCH PULLEY TO THE SPECIFIED TORQUE 

    OK: REPLACE GENERATOR ASSEMBLY