Fuel Pump: Installation

1. Apply a light coat of spindle oil or gasoline to a new O-ring, and install it.
   Fig 1: Identifying O-Ring

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2. Install the fuel pressure with jet pump regulator assembly to the fuel tank fuel filter.
   Fig 2: Identifying Fuel Pressure With Jet Pump Regulator Assembly

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1. Apply a light coat of spindle oil or gasoline to the O-ring of the fuel pump.
   Fig 3: Identifying O-Ring Of Fuel Pump

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2. Push in the fuel pump to the fuel tank fuel filter.
   Fig 4: Identifying Fuel Pump And Fuel Filter Assembly

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1. Install the fuel pump cushion rubber to the fuel pump.
   Fig 5: Identifying Fuel Pump Cushion Rubber

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1. Install the fuel suction support No.2.
   Fig 6: Installing Fuel Suction Support No.2

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1. Install the fuel pump harness.
2. Connect the connector.
   Fig 7: Locating Fuel Pump Harness And Connector

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1. Connect the fuel pump connector.
2. Install the fuel suction plate.
   Fig 8: Locating Fuel Pump Connector And Fuel Suction Plate

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1. Slide the fuel sender gauge to engage the claw.
2. Connect the fuel sender gauge connector.
   Fig 9: Sliding Fuel Sender Gauge To Engaging Claw

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1. Install the vapor pressure sensor assembly with the tube joint clip.
2. Install the cover.
   Fig 10: Identifying Tube Joint Clip And Cover

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1. Install a new gasket to the fuel pump assembly.
2. Install the fuel pump assembly.
   Fig 11: Identifying Fuel Pump Assembly

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3. Install the fuel tank vent tube set plate by aligning it with the cutout on the fuel pump assembly.
4. Install the fuel tank vent tube set plate and fuel pump connector plate with the 8 bolts.

   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

   Fig 12: Locating Fuel Tank Vent Tube Set Plate And Fuel Pump Connector Plate Bolts

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5. Connect the fuel tank main tube with the tube joint clip and clamp.
   NOTE:

   • Check that there are no scratches or foreign objects on the connecting part.
   • Check that the fuel tube joint is inserted securely.
   • Check that the tube joint clip is on the collar of the fuel tube joint.
   • After installing the tube joint clip, check that the fuel tube joint is not pulled off.
     Fig 13: Connecting Fuel Tank Main Tube With Tube Joint Clip And Clamp

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6. Connect the fuel tank wire connector.
7. Connect the vapor pressure sensor connector and clamp.

(See INSTALLATION )

Some systems need initialization after reconnecting the cable to the negative battery terminal. (See INITIALIZATION )