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Fuel Pressure Pulsation Damper: Installation

  1. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY 
    1. Install 4 new gaskets and 2 pulsation dampers together with the No. 2 fuel pipe to the delivery pipe.
      Fig 1: Identifying New Gaskets
      G05289180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, tighten the 2 pulsation dampers.

      Torque: 

      33 N*m (337 kgf*cm, 24 ft.*lbf) for use with SST 

      39 N*m (398 kgf*cm, 29 ft.*lbf) for use without SST 

      Fig 2: Identifying Union Bolt Using SST
      G05289181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • Use a torque wrench with a fulcrum length of 30 cm (11.81 in.)
      • Make sure SST and a wrench are connected in a straight line.
    3. Install the bolt to the No. 2 fuel pipe clamp.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    4. Using a union nut wrench, install the fuel pipe.

      Torque: 

      28 N*m (286 kgf*cm, 21 ft.*lbf) with union nut wrench 

      35 N*m (357 kgf*cm, 26 ft.*lbf) without union nut wrench 

      Fig 3: Identifying No.2 Fuel Pipe
      G00469015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • Use a torque wrench with a fulcrum length of 30 cm (11.81 in.)
      • Make sure SST and a wrench are connected in a straight line.
  2. INSTALL INTAKE AIR CONNECTOR PIPE (See  INSTALLATION  ) 
  3. INSTALL NO. 1 AIR CLEANER INLET (See  INSTALLATION  ) 
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  6. CHECK FOR FUEL LEAKS (See  INSTALLATION   ) 
  7. INSTALL V-BANK COVER (See  INSTALLATION  )