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Inspection Procedure

WARNING: This page is about a different car, the 2007 Lexus SC 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK SPEAKER 

    Result: 

    RESULT CHART

    Result Proceed to
    All speakers do not sound A
    A speaker does not sound B

    B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    B: Go to next step 

  2. CHECK SPEAKER 

    Result: 

    RESULT CHART

    Result Proceed to
    Front No. 1 speaker does not sound A
    Front No. 2 speaker does not sound B
    Stereo component speaker does not sound C
    Rear speaker does not sound D
    Rear No. 2 speaker does not sound E

    B: Go to step  4

    C: Go to step  6

    D: Go to step  8

    E: Go to step  10

    A: Go to next step 

  3. INSPECT FRONT NO. 1 SPEAKER ASSEMBLY 
    1. Check that malfunction disappears when the speaker is replaced with a normal one.

      OK: 

      Malfunction disappears. 

      HINT:

      • Connect all connectors to speakers.
      • If the right front or left front speaker is suspected to be malfunctioning, inspect by interchanging the right front and left front speaker.

    NG: REPLACE STEREO COMPONENT AMPLIFIER ASSEMBLY 

    OK: END 

  4. CHECK WIRE HARNESS (STEREO COMPONENT AMPLIFIER - FRONT NO. 2 SPEAKER) 
    1. Disconnect the S23 amplifier connector.
      Fig 1: Identifying S23 Amplifier Connector Terminals
      G05293071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the D15 or D16 speaker connector.
    3. Measure the resistance of the wire harness side connectors.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      S23-1 (TFR+) - D16-1 Below 1 Ω
      S23-14 (TFR-) - D16-2 Below 1 Ω
      S23-2 (TFL+) - D15-1 Below 1 Ω
      S23-15 (TFL-) - D15-2 Below 1 Ω
      S23-1 (TFR+) - Body ground 10 kΩ or higher
      S23-14 (TFR-) - Body ground 10 kΩ or higher
      S23-2 (TFL+) - Body ground 10 kΩ or higher
      S23-15 (TFL-) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK: Go to next step 

  5. INSPECT FRONT NO. 2 SPEAKER ASSEMBLY 
    1. Disconnect the D15 or D16 speaker connector.
      Fig 2: Identifying D15 Or D16 Speaker Connector Terminals
      G05293072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance of the speaker.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      1 - 2 Approx. 5.4 Ω

    NG: REPLACE FRONT NO. 2 SPEAKER ASSEMBLY 

    OK: REPLACE STEREO COMPONENT AMPLIFIER ASSEMBLY 

  6. CHECK WIRE HARNESS (STEREO COMPONENT AMPLIFIER - STEREO COMPONENT SPEAKER) 
    1. Disconnect the S22 amplifier connector.
      Fig 3: Identifying S22 Amplifier Connector Terminals
      G05293073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the W4 or W5 speaker connector.
    3. Measure the resistance of the wire harness side connectors.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      S22-1 (FR+) - W5-1 Below 1 Ω
      S22-8 (FR-) - W5-2 Below 1 Ω
      S22-2 (FL+) - W4-1 Below 1 Ω
      S22-9 (FL-) - W4-2 Below 1 Ω
      S22-1 (FR+) - Body ground 10 kΩ or higher
      S22-8 (FR-) - Body ground 10 kΩ or higher
      S22-2 (FL+) - Body ground 10 kΩ or higher
      S22-9 (FL-) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK: Go to next step 

  7. INSPECT STEREO COMPONENT SPEAKER ASSEMBLY 
    1. Disconnect the W4 or W5 speaker connector.
      Fig 4: Identifying W4 Or W5 Speaker Connector Terminals
      G05293074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance of the speaker.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      1 - 2 Approx. 8 Ω

    NG: REPLACE STEREO COMPONENT SPEAKER ASSEMBLY 

    OK: REPLACE STEREO COMPONENT AMPLIFIER ASSEMBLY 

  8. CHECK WIRE HARNESS (STEREO COMPONENT AMPLIFIER - REAR SPEAKER) 
    1. Disconnect the S22 amplifier connector.
      Fig 5: Identifying S22 Amplifier Connector Terminals
      G05293075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the R10 or R11 speaker connector.
    3. Measure the resistance of the wire harness side connectors.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      S22-3 (RR+) - R11-1 Below 1 Ω
      S22-10 (RR-) - R11-2 Below 1 Ω
      S22-4 (RL+) - R10-1 Below 1 Ω
      S22-11 (RL-) - R10-2 Below 1 Ω
      S22-3 (RR+) - Body ground 10 kΩ or higher
      S22-10 (RR-) - Body ground 10 kΩ or higher
      S22-4 (RL+) - Body ground 10 kΩ or higher
      S22-11 (RL-) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK: Go to next step 

  9. INSPECT STEREO COMPONENT SPEAKER ASSEMBLY 
    1. Disconnect the R10 or R11 speaker connector.
      Fig 6: Identifying R10 Or R11 Speaker Connector Terminals
      G05293076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance of the speaker.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      1 - 2 Approx. 8 Ω

    NG: REPLACE REAR SPEAKER ASSEMBLY 

    OK: REPLACE STEREO COMPONENT AMPLIFIER ASSEMBLY 

  10. CHECK WIRE HARNESS (STEREO COMPONENT AMPLIFIER - REAR NO. 2 SPEAKER ASSEMBLY) 
    1. Disconnect the S22 amplifier connector.
      Fig 7: Identifying S22 Amplifier Connector Terminals
      G05293077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the W6 speaker connector.
    3. Measure the resistance of the wire harness side connectors.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      S22-6 (WF-) - W6-1 Below 1 Ω
      S22-5 (WF+) - W6-2 Below 1 Ω
      S22-6 (WF-) - Body ground 10 kΩ or higher
      S22-5 (WF+) - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK: Go to next step 

  11. INSPECT REAR NO. 2 SPEAKER ASSEMBLY 
    1. Disconnect the W6 speaker connector.
      Fig 8: Identifying W6 Speaker Connector Terminals
      G05293078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance of the speaker.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      1 - 2 Approx. 8 Ω

    NG: REPLACE REAR NO. 2 SPEAKER ASSEMBLY 

    OK: REPLACE STEREO COMPONENT AMPLIFIER ASSEMBLY