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Valve Body Assembly: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. DRAIN AUTOMATIC TRANSMISSION FLUID 
    1. Remove the drain plug and gasket, and drain the ATF.
    2. Install a new gasket and the drain plug.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  3. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY 
    1. Remove the 4 bolts, 2 nuts and bracket.
  4. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 
    NOTE: Some fluid will remain in the oil pan.
    Fig 1: Locating No. 1 Exhaust Pipe Support Bracket Bolts And Nuts
    G05289659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 20 bolts, oil pan and gasket.
      Fig 2: Locating Oil Pan Bolts
      G05839175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 magnets from the oil pan.
    3. Examine the particles in the pan.
      1. Collect any steel chips with the removed magnets.

        Carefully look at the foreign objects and particles in the pan and on the magnets to guess the type of wear which might be found in the transmission.

        Steel (magnetic): bearing, gear and clutch plate wear

        Brass (non-magnetic): bush wear

        Fig 3: Removing Magnets From Oil Pan
        G05289661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 4 bolts and oil strainer.
      NOTE: Be careful as some fluid will come out of the oil strainer.
      Fig 4: Locating Oil Strainer Bolts
      G05289662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil strainer.
      Fig 5: Identifying Oil Strainer O-Ring
      G05289663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT TRANSMISSION WIRE 
    1. Remove the bolt, lock plate and ATF temperature sensor.
      Fig 6: Locating ATF Temperature Sensor
      G05289664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and disconnect the 2 clamps.
      Fig 7: Locating Transmission Wire Clamp And Bolts
      G05289665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 9 connectors from the solenoid valves.
      Fig 8: Locating Solenoid Valves Connectors
      G05289666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the 20 bolts and valve body.
      Fig 9: Locating Transmission Valve Body Bolts
      G05289707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the lever pin from the manual valve.
      Fig 10: Identifying Lever Pin
      G05289708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the check ball body and spring.
      NOTE: Do not drop the check ball body and spring.
      Fig 11: Identifying Check Ball Body And Spring
      G05289709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002