Fuel Pump: Disassembly: Disassembly

REMOVE FUEL SENDER GAUGE ASSEMBLY
1. Disconnect the fuel sender gauge assembly connector from the fuel suction plate sub-assembly.
  
  Fig 1: Identifying Fuel Sender Gauge Assembly & Claw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Press down on the fuel sender gauge assembly claw labeled A. Then slide the fuel sender gauge assembly upward.
  NOTE:
  Do not touch the sender resistance plate or contact area.
SEPARATE FUEL SUCTION PLATE SUB-ASSEMBLY
1. Disconnect the fuel pump connector from the fuel suction plate sub-assembly.
  
  Fig 2: Locating Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Do not damage the wire harness.
  - Do not separate the tube indicated in the illustration. Refer to PRECAUTION .
2. Using needle nose pliers, remove the E-ring.
  
  Fig 3: Locating E-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Separate the fuel suction plate sub-assembly and remove the spring from the No. 1 fuel sub-tank.
REMOVE FUEL FILTER
1. Disengage the 2 claws and remove the fuel filter from the No. 1 fuel sub-tank.
  
  Fig 4: Removing Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not separate the tube indicated in the illustration. Refer to PRECAUTION .
REMOVE JET PUMP
1. Using a screwdriver with the tip taped, remove the jet pump from the No. 1 fuel sub-tank.
  
  Fig 5: Removing Jet Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the O-ring from the jet pump.
  
  Fig 6: Identifying Jet Pump O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP HARNESS
1. Disconnect the fuel pump connector from the fuel pump assembly and then remove the fuel pump harness.
  
  Fig 7: Locating Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 FUEL SUCTION SUPPORT
1. Using a screwdriver with the tip taped, disengage the 2 claw and remove the No. 1 fuel suction support.
  
  Fig 8: Removing Fuel Suction Support
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP ASSEMBLY
1. Disengage the 5 claws on the fuel filter and remove the fuel pump assembly from the fuel filter.
  
  Fig 9: Locating Fuel Filter Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the O-ring and fuel pump spacer from the fuel pump assembly.
  
  Fig 10: Identifying O-Ring And Fuel Pump Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002