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Fuel Pump: Installation: Installation

  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Install a new fuel suction tube set gasket onto the fuel tank.
    2. Connect the fuel tube with the clip.
      Fig 1: Locating Fuel Tube With Clip
      GTY148868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Set the fuel suction with pump and tube assembly to the fuel tank.
      NOTE:
      • Make sure that the fuel sender gauge assembly arm does not bend.
      • Do not damage the fuel tube.
    4. Align the protrusion of the fuel suction with pump assembly and gauge tube assembly and the cutout of the fuel tank vent tube set plate.
      Fig 2: Installing Fuel Tank Vent Tube To Fuel Tank
      GTY145274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. While holding the fuel suction with pump and gauge tube assembly by hand, install the fuel tank vent tube to the fuel tank with the 8 bolts.

      Torque: 6.0 N*m ( 61 kgf*cm, 53 in.*lbf) 

    6. Connect the fuel pump tubes.
      1. Push the fuel tube joint in the plug of the fuel suction plate, and then install the fuel tank main tube and fuel tank return vent tube with the 2 tube joint clips.
        Fig 3: Connecting Fuel Pump Tubes
        GTY148916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Check that there are no scratches or foreign objects on the connecting parts.
        • Check that the fuel tube joint is inserted securely.
        • Check that the tube joint clips are on the collars of the fuel tube joints.
        • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
        • Be careful not to damage any clips. If a clip is damaged, replace it.
    7. Connect the fuel suction tube connector.
  2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

  3. INSPECT FOR FUEL LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  4. INSTALL NO. 2 REAR FLOOR SERVICE HOLE COVER 
    1. Install the No. 2 rear floor service hole cover with new butyl tape.
      Fig 4: Identifying Service Hole Cover & Fuel Suction Tube Connector
      GTY145272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 3 ROOM PARTITION PAD 
    1. Install the No. 3 room partition pad with the clip.
      Fig 5: Identifying Partition Pad With Clip
      GTY100683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR SEAT CUSHION ASSEMBLY  . Refer to INSTALLATION - Step 4
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