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Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector from the fuel suction plate.
    2. Press down on the sender gauge claw labeled A. Then slide the sender gauge upward.
      NOTE: Do not touch the sender plate's resistance plate area or the contact area.
      Fig 1: Locating Fuel Sender Gauge Connector
      G04947946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump connector from the fuel suction plate.
      Fig 2: Locating Fuel Pump Connector
      G04947947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using needle nose pliers, remove the E-ring.
    3. Remove the fuel suction plate and spring from the sub-tank.
      Fig 3: Identifying E-Ring
      G04947948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL FILTER 
    1. Detach the 2 claws and remove the filter from the sub-tank.
      Fig 4: Locating Claws And Filter
      G04947949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE JET PUMP 
    1. Using a screwdriver with the tip taped, remove the jet pump from the sub-tank.
      Fig 5: Removing Jet Pump From Sub-Tank
      G06186706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the jet pump.
      Fig 6: Identifying Jet Pump O-Ring
      G04947958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP ASSEMBLY 
    1. Disconnect the fuel pump connector from the fuel pump.
      Fig 7: Locating Fuel Pump Connector
      G04947952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the 5 claws on the filter and remove the fuel pump from the fuel filter.
    3. Remove the fuel main valve from the fuel filter.
    4. Remove the 2 O-rings from the fuel main valve.
    5. Remove the O-ring and spacer from the fuel filter.
      Fig 8: Locating Claws On Filter
      G06186709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002