Fuel Pump: Installation

INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
1. Apply a light coat of gasoline to a new gasket, and install it to the fuel tank.
  
  Fig 1: Locating Fuel Sender Gauge Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the fuel hose, and install the fuel suction with pump and gauge tube to the fuel tank.
  NOTE:
  - Be careful not to bend the arm of the fuel sender gauge.
  - When connecting the fuel hose, do not forcibly pull the hose.
    
    Fig 2: Locating Fuel Hose
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the lower fuel tank protector and fuel vent tube set plate with the 8 bolts.
  Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
  
  HINT:
  
  Align the protrusion of the set plate with the cutout of the fuel suction pump and gauge tube.
  
  Fig 3: Locating Lower Fuel Tank Protector And Fuel Vent Tube Set Plate Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the fuel tank main tube and fuel tank return vent tube with the 2 tube joint clips.
  
  Fig 4: Locating Tube Joint Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Check that there are no scratches or foreign objects on the connecting parts.
  - Check that the fuel tube joint is inserted securely.
  - Check that the tube joint clips are on the collars of the fuel tube joints.
  - After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
    
    Fig 5: Identifying Tube Joint Clips
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the connector.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSTALL COWL TOP VENTILATOR LOUVER RH (See INSTALLATION )
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
INSPECT FOR FUEL LEAK (See ON-VEHICLE INSPECTION )
INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER
1. Install the service hole cover with new butyl tape.
INSTALL REAR SEAT ASSEMBLY LH (for Power Seat)
1. Install the rear seat assembly LH (see INSTALLATION ).
INSTALL REAR SEAT ASSEMBLY LH (for Ottoman)
1. Install the rear seat assembly LH (see INSTALLATION ).
INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type)
1. Install the rear seat cushion assembly (see INSTALLATION ).