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Fuel Pump: Reassembly

  1. INSTALL FUEL PUMP ASSEMBLY 
    1. Apply gasoline to a new O-ring. Then install the CD-ring and spacer to the fuel pump.
      Fig 1: Identifying O-Ring, Spacer And Fuel Pump
      G04948038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.
      Fig 2: Locating Fuel Main Valve O-Rings
      G04947956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the fuel main valve to the fuel filter.
      Fig 3: Identifying Fuel Main Valve
      G06186713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Attach the 5 claws on the fuel filter and install the fuel pump.
      NOTE:
      • Make sure the O-rings are not cut or pinched during the installation.
      • Attach the claws securely.
        Fig 4: Locating Claws On Fuel Filter
        G05773010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the fuel pump connector to the fuel pump.
      Fig 5: Locating Fuel Pump Connector
      G04947952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL JET PUMP 
    1. Apply gasoline to a new O-ring and install it to the jet pump.
      Fig 6: Locating Jet Pump O-Ring
      G04947958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the jet pump to the sub-tank as shown in the illustration.
      Fig 7: Identifying Jet Pump
      G04947959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL FILTER 
    1. Install the fuel filter to the sub-tank and attach the 2 claws.
  4. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Install the spring to the fuel suction plate shaft.
    2. Install the fuel suction plate to the sub-tank.
      Fig 8: Locating Fuel Filter And Claws
      G04947960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install a new E-ring.
      Fig 9: Identifying E-Ring
      G04947948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the fuel pump connector to the fuel suction plate.
      Fig 10: Locating Fuel Pump Connector
      G04947947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Set the fuel sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.
    2. Connect the fuel sender gauge connector to the fuel suction plate.
      NOTE: Do not touch the sender plate's resistance plate area or the contact area.