Rear Axle Hub: Installation

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the standard bolt chart (SS-2).
  Fig 1: Locating Parking Brake Anchor Block With Nuts

  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH 
   1. Install the parking brake plate, cable support bracket and parking brake anchor block to the rear axle carrier with the 2 nuts.

      Torque: 76 N*m (775 kgf*cm, 56 ft.*lbf) 

   2. Hold the axle hub and bearing in a vise between aluminum plates.
      NOTE: Do not overtighten the vise.
      Fig 2: Locating Parking Brake Anchor Block With Nuts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Install the axle hub and bearing to the rear axle carrier with the 4 bolts.

      Torque: 97 N*m (989 kgf*cm, 72 ft.*lbf) 

      Fig 3: Locating Bolts And Axle Hub And Bearing

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. INSTALL REAR NO. 1 WHEEL BEARING DUST DEFLECTOR LH 
   1. Using SST and a hammer, install the No. 1 bearing dust deflector to the rear axle carrier.

      SST 09950-70010 (09951-07150), 09951-01000 

      HINT:

      Align the hole for the speed sensor in the No. 1 bearing dust deflector with the rear axle carrier.

      Fig 4: Installing No. 1 Bearing Dust Deflector To Rear Axle Carrier

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL REAR AXLE ASSEMBLY LH 
   1. Engage the spline part of the rear axle carrier to the spline part of the driver shaft assembly.
   2. Using a jack, lift up the rear axle carrier, and align the installation positions of each arm.
      NOTE: Place a wooden block between the jack and rear axle carrier to prevent damage.
4. TEMPORARILY CONNECT REAR SHOCK ABSORBER ASSEMBLY LH (for Coil suspension)  (See INSTALLATION )
5. TEMPORARILY CONNECT PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY LH (for Air suspension)  (See INSTALLATION )
6. CONNECT REAR UPPER NO. 1 CONTROL ARM ASSEMBLY LH 
   1. Connect the control arm with a new nut to the axle carrier.

      Torque: 160 N*m (1632 kgf*cm, 118 ft.*lbf) 

      Fig 5: Locating Rear Upper No. 1 Control Arm With Nut

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. CONNECT REAR UPPER NO. 2 CONTROL ARM ASSEMBLY LH 
   1. Connect the control arm with a new nut to the axle carrier.

      Torque: 160 N*m (1632 kgf*cm, 118 ft.*lbf) 

      Fig 6: Locating Control Arm With Nut

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. CONNECT TOE CONTROL LINK SUB-ASSEMBLY LH 
   1. Connect the control link with a new nut to the axle carrier.

      Torque: 118 N*m (1203 kgf*cm, 87 ft.*lbf) 

      Fig 7: Locating Control Link With Nut

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH 
   1. Install the stud of the suspension arm, and temporarily install a washer, nut and the bolt to the axle carrier.
      Fig 8: Locating Rear No. 2 Suspension Arm Nut

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Temporarily install the No. 2 suspension arm with the No. 2 suspension toe adjust plate, rear suspension attachment and nut to the suspension member.
      Fig 9: Locating No. 2 Suspension Arm With No. 2 Suspension Toe Adjust Plate, Rear Suspension Attachment And Nut

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY LH 
    1. Connect the suspension arm with a new nut to the axle carrier.

       Torque: 118 N*m (1203 kgf*cm, 87 ft.*lbf) 

       Fig 10: Locating Suspension Arm With Nut To Axle Carrier

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. APPLY HIGH TEMPERATURE GREASE  (See REASSEMBLY )
12. INSTALL PARKING BRAKE SHOE LEVER LH  (See REASSEMBLY )
13. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH  (See REASSEMBLY )
14. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH  (See REASSEMBLY )
15. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET LH  (See REASSEMBLY )
16. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING  (See REASSEMBLY )
17. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING  (See REASSEMBLY )
18. CHECK PARKING BRAKE INSTALLATION  (See REASSEMBLY )
19. INSTALL REAR AXLE SHAFT LH NUT 
    1. Install a new rear axle shaft nut.

       Torque: 290 N*m (2957 kgf*cm, 214 ft.*lbf) 

20. INSPECT REAR AXLE HUB BEARING LOOSENESS (See  ON-VEHICLE INSPECTION   ) 
21. INSPECT REAR AXLE HUB RUNOUT (See  ON-VEHICLE INSPECTION   ) 
22. INSTALL REAR DISC  (See INSTALLATION )
23. ADJUST PARKING BRAKE SHOE CLEARANCE  (See ADJUSTMENT )
24. CONNECT SPEED SENSOR REAR LH 
    1. Install the rear speed sensor with the 2 bolts.

       Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

       Fig 11: Locating Rear Speed Sensor With Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
25. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH 
    1. Connect the rear disc brake caliper assembly LH with new 2 bolts.

       Torque: 86 N*m (877 kgf*cm, 63 ft.*lbf) 

       NOTE:

       • Do not twist the flexible hose.
       • Make sure the screw parts are free from foreign matter and are not damaged.
       • Be careful not to overtighten the bolts, as the rear axle carrier is made of aluminum.
         Fig 12: Locating Rear Disc Brake Caliper With Bolts

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
26. STAKE REAR AXLE SHAFT LH NUT 
    1. Using a chisel and a hammer, stake the axle shaft nut.
       Fig 13: Staking Axle Shaft Nut

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
27. INSTALL LOAD SENSING VALVE SENSOR BRACKET 
    1. Install the load sensing valve sensor bracket to the toe control link sub-assembly with the bolt.

       Torque: 3.6 to 6.9 N*m (37 to 70 kgf*cm, 32 to 61 in.*lbf) 

       Fig 14: Locating Load Sensing Valve Sensor Bracket Bolt

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
28. STABILIZE SUSPENSION (for Coil Suspension)  (See INSTALLATION )
29. STABILIZE SUSPENSION (for Air Suspension)  (See INSTALLATION )
30. CONNECT REAR SHOCK ABSORBER ASSEMBLY LH (for Coil suspension)  (See INSTALLATION )
31. CONNECT PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY LH (for Air suspension)  (See INSTALLATION )
32. CONNECT REAR STABILIZER LINK ASSEMBLY LH 
    1. Insert the bolt from the front of the vehicle. Then install the rear stabilizer link assembly LH with the nut.

       Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

       Fig 15: Locating Rear Stabilizer Link With Nut

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
33. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH 
    1. Tighten the nut on the rear suspension member side.

       Torque: 150 N*m (1530 kgf*cm, 111 ft.*lbf) 

       Fig 16: Locating Rear No 1 Suspension Arm Nut

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the nut on the rear axle carrier side.

       Torque: 225 N*m (2294 kgf*cm, 166 ft.*lbf) 

    Fig 17: Locating Rear No. 2 Suspension Arm Nut

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
34. INSTALL REAR WHEEL 

    Torque: 140 N*m (1428 kgf*cm, 103 ft.*lbf) 

35. PERFORM PARKING BRAKE SHOE BEDDING 
    1. Perform parking brake shoe bedding (See INITIALIZATION ).
36. INSPECT AND ADJUST REAR WHEEL ALIGNMENT  (See INSPECTION )
37. CHECK ABS SPEED SENSOR SIGNAL 
    1. Check the speed sensor signal (See TEST MODE PROCEDURE ).
38. ADJUST HEADLIGHT ASSEMBLY 
    1. Adjust the headlight (See ADJUSTMENT ).