Automatic Transmission Assembly: Installation

INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
1. Inspect the torque converter clutch (See TORQUE CONVERTER AND DRIVE PLATE ).
INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
1. Using a vernier caliper and straightedge, measure dimension A between the transmission fitting surface of the engine *1 land the converter fitting surface of the drive plate *2. (#)
  
  Fig 1: Measuring Dimension Between Transmission Fitting Surface Of Engine
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Aligning the matchmarks on the transmission case and torque converter clutch, and then engage the splines of the input shaft and turbine runner.
  
  Fig 2: Aligning Matchmarks On Transmission Case And Torque Converter Clutch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the splines of the stator shaft and stator while turning the torque converter clutch.
  HINT:
  
  Turn the torque converter clutch approximately 180°.
  
  Fig 3: Identifying Matchmark On Stator Shaft And Torque Converter Clutch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.
  NOTE: Do not push on the torque converter when aligning the matchmarks.
  
  Fig 4: Identifying Matchmark On Stator Shaft And Torque Converter Clutch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a vernier caliper and straightedge, measure dimension B shown in the illustration. Check that B is more than A measured in the step labeled (#).
  Standard: A + 1 mm (0.04 in.) or more
Fig 5: Locating Torque Converter Labeled
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC W/TRANSFER TRANSMISSION ASSEMBLY
1. Apply clutch spline grease to the surface of the torque converter clutch centerpiece that contacts the crankshaft.
  Clutch spline grease:
  
  Toyota Genuine Clutch Spline Grease or equivalent
  
  Maximum grease amount:
  
  About 1 g (0.353 oz)
  
  Fig 6: Identifying Crankshaft And Torque Converter Clutch Centerpiece
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the automatic transmission to the engine with the 10 bolts.
  Torque: Bolt A
  
  71 N*m (724 kgf*cm, 52 ft.*lbf) for 17 mm head bolt
  
  Bolt B
  
  37 N*m (377 kgf*cm, 27 ft.*lbf) for 14 mm head bolt
  
  NOTE: Confirm that 2 knock pins are on the transmission fitting surface of the engine block before installing the transmission.
  
  Fig 7: Locating Automatic Transmission And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the crankshaft to gain access to the installation locations of the 6 torque converter clutch setting bolts and install each bolt while holding the crankshaft pulley bolt with a wrench.
  Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf)
  
  HINT:
  
  First install the black colored bolt and then the remaining 5 bolts.
  
  Fig 8: Locating Torque Converter Clutch Setting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the flywheel housing side cover.
Fig 9: Installing Flywheel Housing Side Cover
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT WIRE HARNESS AND CONNECTOR

Fig 10: Locating Wire Harness And Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Connect the park/neutral position switch connector and transmission wire connector.
  HINT:
  
  Push up the lever until the claw of the transmission wire connector makes a connection sound.
2. Attach the 5 harness clamps and connector clamp to the automatic transmission.
INSTALL FRONT PROPELLER SHAFT ASSEMBLY (See INSTALLATION )
INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR AND REAR NO. 2 ENGINE MOUNTING INSULATOR
1. Install the 2 insulators with the 4 bolts.
  Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
Fig 11: Locating Bolts And Insulators
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR NO. 4 ENGINE MOUNTING INSULATOR
1. Install the insulator with the 2 bolts.
  Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
Fig 12: Locating Bolts And Insulator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR ENGINE MOUNTING MEMBER
1. Install the member and rear No. 3 engine mounting insulator with the 5 nuts.
  Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf)
  
  Fig 13: Locating Rear No. 3 Engine Mounting Insulator And Member
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY

Fig 14: Locating Rear No. 3 Engine Mounting Insulator And Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Temporarily install the oil cooler tube with the 2 bolts.
2. Tighten the bolt for bracket A, make sure the stopper of bracket B is securely in place against the engine oil pan, and then tighten the bolt for bracket B.
  Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf)
3. Connect the 2 oil cooler hoses with the 2 clips as shown in the illustration.
INSTALL STARTER ASSEMBLY
1. Install the starter (See INSTALLATION ).
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
1. Install the exhaust manifold RH (See INSTALLATION ).
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
1. Install the exhaust manifold LH (See INSTALLATION ).
INSTALL TRANSMISSION CONTROL SHAFT LEVER RH
1. Install the transmission control shaft lever together with the floor shift gear shifting rod with the nut.
  Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)
  
  Fig 15: Locating Transmission Control Shaft Lever And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADJUST SHIFT LEVER POSITION (See ADJUSTMENT )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
ADD AUTOMATIC TRANSMISSION FLUID
1. Add automatic transmission fluid (See AUTOMATIC TRANSMISSION FLUID ).
INSPECT SHIFT LEVER POSITION (See ON-VEHICLE INSPECTION )
CHECK AUTOMATIC TRANSMISSION SYSTEM PRECAUTION
1. After replacing the automatic transmission assembly, certain procedures are necessary (See AUTOMATIC TRANSMISSION SYSTEM ).