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Service Data

Rear Differential Assembly

REAR DIFFERENTIAL ASSEMBLY SERVICE DATA

Rear differential carrier oil seal drive in depth	-0.5 to 0.5 mm (-0.020 to 0.020 in.)
Rear differential side gear shaft oil seal drive in depth	-0.5 to 0.5 mm (-0.020 to 0.020 in.)
Differential ring gear runout	Maximum: 0.05 mm (0.0020 in.)
Differential ring gear backlash	0.08 to 0.13 mm (0.0031 to 0.0051 in.)
Differential pinion to side gear backlash	0 mm (0 in.)
Differential drive pinion runout	Maximum: 0.08 mm (0.0031 in.)
Drive pinion preload (at starting)	New bearing: 1.22 to 1.80 Nm (12.4 to 18.4 kgfcm, 10.8 to 15.9 in.lbf) Reused bearing: 0.5 to 0.8 Nm (5.1 to 8.2 kgfcm, 4.4 to 7.1 in.lbf)
Total preload (at starting)	New bearing: 1.68 to 3.17 Nm (17.1 to 32.3 kgfcm, 14.9 to 28.1 in.lbf) Reused bearing: 0.96 to 2.17 Nm (9.8 to 22.1 kgfcm, 8.5 to 19.2 in.lbf)
Rear differential side gear shaft snap ring thickness mm (in.)	3.66 (0.1441) 3.68 (0.1449) 3.70 (0.1457) 3.72 (0.1465) 3.74 (0.1472) 3.76 (0.1480) 3.78 (0.1488) 3.80 (0.1496) 3.82 (0.1503) 3.84 (0.1512) 3.86 (0.1520) 3.88 (0.1528) 3.90 (0.1535) 3.92 (0.1543) 3.94 (0.1551) 3.96 (0.1559) 3.98 (0.1567) 4.00 (0.1575) 4.02 (0.1583) 4.04 (0.1591) 4.06 (0.1598) 4.08 (0.1606) 4.10 (0.1614) 4.12 (0.1622) 4.14 (0.1630) 4.16 (0.1638) 4.18 (0.1646) 4.20 (0.1654) 4.22 (0.1661) 4.24 (0.1669) 4.26 (0.1677) 4.28 (0.1685) 4.30 (0.1693) 4.32 (0.1701) 4.34 (0.1709) 4.36 (0.1717) 4.38 (0.1724) 4.40 (0.1732) 4.42 (0.1740)
Rear differential drive pinion plate washer thickness mm (in.)	1.87 (0.0736) 1.88 (0.0740) 1.89 (0.0744) 1.90 (0.0748) 1.91 (0.0752) 1.92 (0.0756) 1.93 (0.0760) 1.94 (0.0764) 1.95 (0.0768) 1.96 (0.0772) 1.97 (0.0776) 1.98 (0.0780) 1.99 (0.0783) 2.00 (0.0787) 2.01 (0.0791) 2.02 (0.0795) 2.03 (0.0799) 2.04 (0.0803) 2.05 (0.0807) 2.06 (0.0811) 2.07 (0.0815) 2.08 (0.0819) 2.09 (0.0823) 2.10 (0.0827) 2.11 (0.0831) 2.12 (0.0835) 2.13 (0.0839) 2.14 (0.0843) 2.15 (0.0846) 2.16 (0.0850) 2.17 (0.0854) 2.18 (0.0858) 2.19 (0.0862) 2.20 (0.0866) 2.21 (0.0870) 2.22 (0.0874) 2.23 (0.0878) 2.24 (0.0882) 2.25 (0.0886) 2.26 (0.0890) 2.27 (0.0894) 2.28 (0.0898)

Front Differential Assembly

FRONT DIFFERENTIAL ASSEMBLY SERVICE DATA

Carrier oil seal drive in depth	6.2 to 7.2 mm (0.244 to 0.283 in.)
Side gear shaft oil seal drive in depth (LH)	-0.5 to 0.5 mm (-0.0197 to 0.0196 in.)
Side gear shaft oil seal drive in depth (RH)	1.0 to 2.0 mm (0.0394 to 0.0787 in.)
Ring gear backlash	0.13 to 0.23 mm (0.00512 to 0.00905 in.)
Companion flange runout (Vertical)	Maximum: 0.12 mm (0.00472 in.)
Companion flange runout (Lateral)	Maximum: 0.08 mm (0.00314 in.)
Drive pinion preload (at starting)	New bearing: 3.9 to 4.6 Nm (40 to 46 kgfcm, 35 to 41 in.lbf) Reused bearing: 2.8 to 3.1 Nm (28 to 32 kgfcm, 25 to 27 in.lbf)
Total preload (at starting)	4.8 to 5.7 Nm (49 to 58 kgfcm, 42 to 50 in.lbf) 3.3 to 3.9 Nm (34 to 40 kgfcm, 30 to 35 in.lbf)
Case washer thickness (LH) mm (in.)	2.11 to 2.13 (0.0831 to 0.0839) 2.13 to 2.15 (0.0839 to 0.0846) 2.15 to 2.17 (0.0846 to 0.0854) 2.17 to 2.19 (0.0854 to 0.0862) 2.19 to 2.21 (0.0862 to 0.0870) 2.21 to 2.23 (0.0870 to 0.0878) 2.23 to 2.25 (0.0878 to 0.0886) 2.25 to 2.27 (0.0886 to 0.0894) 2.27 to 2.29 (0.0894 to 0.0902) 2.29 to 2.31 (0.0902 to 0.0909) 2.31 to 2.33 (0.0909 to 0.0917) 2.33 to 2.35 (0.0917 to 0.0925) 2.35 to 2.37 (0.0925 to 0.0933) 2.37 to 2.39 (0.0933 to 0.0941) 2.39 to 2.41 (0.0941 to 0.0949) 2.41 to 2.43 (0.0949 to 0.0957) 2.43 to 2.45 (0.0957 to 0.0965) 2.45 to 2.47 (0.0965 to 0.0972) 2.47 to 2.49 (0.0972 to 0.0980) 2.49 to 2.51 (0.0980 to 0.0988) 2.51 to 2.53 (0.0988 to 0.0996) 2.53 to 2.55 (0.0996 to 0.1004) 2.55 to 2.57 (0.1004 to 0.1012) 2.57 to 2.59 (0.1012 to 0.1020) 2.59 to 2.61 (0.1020 to 0.1028) 2.61 to 2.63 (0.1028 to 0.1035) 2.63 to 2.65 (0.1035 to 0.1043) 2.65 to 2.67 (0.1043 to 0.1051) 2.67 to 2.69 (0.1051 to 0.1059) 2.69 to 2.71 (0.1059 to 0.1077) 2.71 to 2.73 (0.1067 to 0.1075) 2.73 to 2.75 (0.1075 to 0.1083) 2.75 to 2.77 (0.1083 to 0.1091) 2.77 to 2.79 (0.1091 to 0.1098) 2.79 to 2.81 (0.1098 to 0.1106) 2.81 to 2.83 (0.1106 to 0.1114) 2.83 to 2.85 (0.1114 to 0.1122) 2.85 to 2.87 (0.1122 to 0.1130) 2.87 to 2.89 (0.1130 to 0.1138) 2.89 to 2.91 (0.1138 to 0.1146) 2.91 to 2.93 (0.1146 to 0.1154) 2.93 to 2.95 (0.1154 to 0.1161) 2.95 to 2.97 (0.1161 to 0.1169) 2.97 to 2.99 (0.1169 to 0.1177) 2.97 to 2.99 (0.1169 to 0.1177) 2.99 to 3.01 (0.1177 to 0.1185) 3.01 to 3.03 (0.1185 to 0.1193) 3.03 to 3.05 (0.1193 to 0.1201)
Case washer thickness (RH) mm (in.)	2.09 to 2.11 (0.0823 to 0.0831) 2.11 to 2.13 (0.0831 to 0.0839) 2.13 to 2.15 (0.0839 to 0.0846) 2.15 to 2.17 (0.0846 to 0.0854) 2.17 to 2.19 (0.0854 to 0.0862) 2.19 to 2.21 (0.0862 to 0.0870) 2.21 to 2.23 (0.0870 to 0.0878) 2.23 to 2.25 (0.0878 to 0.0886) 2.25 to 2.27 (0.0886 to 0.0894) 2.27 to 2.29 (0.0894 to 0.0902) 2.29 to 2.31 (0.0902 to 0.0909) 2.31 to 2.33 (0.0909 to 0.0917) 2.33 to 2.35 (0.0917 to 0.0925) 2.35 to 2.37 (0.0925 to 0.0933) 2.37 to 2.39 (0.0933 to 0.0941) 2.39 to 2.41 (0.0941 to 0.0949) 2.41 to 2.43 (0.0949 to 0.0957) 2.43 to 2.45 (0.0957 to 0.0965) 2.45 to 2.47 (0.0965 to 0.0972) 2.47 to 2.49 (0.0972 to 0.0980) 2.49 to 2.51 (0.0980 to 0.0988) 2.51 to 2.53 (0.0988 to 0.0996) 2.53 to 2.55 (0.0996 to 0.1004) 2.55 to 2.57 (0.1004 to 0.1012) 2.57 to 2.59 (0.1012 to 0.1020) 2.59 to 2.61 (0.1020 to 0.1028) 2.61 to 2.63 (0.1028 to 0.1035) 2.63 to 2.65 (0.1035 to 0.1043) 2.65 to 2.67 (0.1043 to 0.1051) 2.67 to 2.69 (0.1051 to 0.1059) 2.69 to 2.71 (0.1059 to 0.1077) 2.71 to 2.73 (0.1067 to 0.1075) 2.73 to 2.75 (0.1075 to 0.1083) 2.75 to 2.77 (0.1083 to 0.1091) 2.77 to 2.79 (0.1091 to 0.1098) 2.79 to 2.81 (0.1098 to 0.1106) 2.81 to 2.83 (0.1106 to 0.1114) 2.83 to 2.85 (0.1114 to 0.1122) 2.85 to 2.87 (0.1122 to 0.1130) 2.87 to 2.89 (0.1130 to 0.1138) 2.89 to 2.91 (0.1138 to 0.1146) 2.91 to 2.93 (0.1146 to 0.1154) 2.93 to 2.95 (0.1154 to 0.1161) 2.95 to 2.97 (0.1161 to 0.1169) 2.97 to 2.99 (0.1169 to 0.1177) 2.97 to 2.99 (0.1169 to 0.1177) 2.99 to 3.01 (0.1177 to 0.1185) 3.01 to 3.03 (0.1185 to 0.1193) 3.03 to 3.05 (0.1193 to 0.1201) 3.05 to 3.07 (0.1201 to 0.1209)
Drive pinion spacer adjust shim thickness mm (in.)	0.09 to 1.01 (0.0354 to 0.0398) 1.01 to 1.03 (0.0398 to 0.0406) 1.03 to 1.05 (0.0406 to 0.0413) 1.05 to 1.07 (0.0413 to 0.0421) 1.07 to 1.09 (0.0421 to 0.0429) 1.09 to 1.11 (0.0429 to 0.0437) 1.11 to 1.13 (0.0437 to 0.0445) 1.13 to 1.15 (0.0445 to 0.0453) 1.15 to 1.17 (0.0453 to 0.0461) 1.17 to 1.19 (0.0461 to 0.0469) 1.19 to 1.21 (0.0469 to 0.0476) 1.21 to 1.23 (0.0476 to 0.0484) 1.23 to 1.25 (0.0484 to 0.0492) 1.25 to 1.27 (0.0492 to 0.0500) 1.27 to 1.29 (0.0500 to 0.0508) 1.29 to 1.31 (0.0508 to 0.0516) 1.31 to 1.33 (0.0516 to 0.0524) 1.33 to 1.35 (0.0524 to 0.0531) 1.35 to 1.37 (0.0531 to 0.0539) 1.37 to 1.39 (0.0539 to 0.0547) 1.39 to 1.41 (0.0547 to 0.0555) 1.41 to 1.43 (0.0555 to 0.0563) 1.43 to 1.45 (0.0563 to 0.0571) 1.45 to 1.47 (0.0571 to 0.0579) 1.47 to 1.49 (0.0579 to 0.0587)