Installation (To 10/2008): Installation

1. Inspect the torque converter clutch. Refer to INSPECTION .

1. While aligning the matchmarks on the transmission case and torque converter clutch, engage the splines of the input shaft and turbine runner.
   Fig 1: Aligning Matchmarks On Transmission Case And Torque Converter Clutch

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the splines of the stator shaft and stator while turning the torque converter clutch.
   Fig 2: Identifying Matchmark On Stator Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Turn the torque converter clutch approximately 180°.

3. Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.
   Fig 3: Aligning Matchmarks On Torque Converter Clutch And Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Do not push on the torque converter when aligning the matchmarks.

4. Using a vernier caliper and straightedge, measure dimension A between the transmission and the end surface of the drive plate.
   Fig 4: Measuring Dimension A Between Transmission And End Surface Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a caliper and straightedge, measure dimension B shown in the illustration. Check that B is greater than A.

   Standard dimension

   A + 1 mm (0.039 in.) or more

   Fig 5: Measuring Dimension B Between Transmission And End Surface Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transmission control shaft lever RH with the nut.
   Fig 6: Locating Transmission Control Shaft Lever RH Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) 

1. Install the mounting insulator with the 4 bolts.
   Fig 7: Identifying Engine Rear Mounting Insulator Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the automatic transmission to the engine with the 9 bolts.
   Fig 8: Identifying Automatic Transmission Assembly To Engine

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

   for bolt A

   Torque: 71 N*m (724 kgf*cm, 52 ft.*lbf) 

   for bolt B

   HINT: 

   • Make sure that the mark is positioned as shown in the illustration.
   • Bolt head size:

     14 mm for bolt A

     17 mm for bolt B

   • Bolt (B) will be installed with the wire harness clamp in a later step.
2. Hold the crankshaft pulley bolt with a wrench and install the 6 torque converter clutch mounting bolts.
   Fig 9: Locating Crankshaft Pulley Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

   HINT: 

   First install the black colored bolt and then the remaining 5 bolts.

1. Install the fly wheel housing under cover with the 2 bolts.
   Fig 10: Locating Flywheel Housing Under Cover Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

1. Connect the 2 speed sensor connectors.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch connector.
4. Install the wire harness clamps with the 5 bolts.
   Fig 11: Locating Wire Harness Clamps And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 71 N*m (724 kgf*cm, 52 ft.*lbf) 

   for bolt A

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   for bolt B

   HINT: 

   Bolt (A) is tightened to the transmission housing.

1. Install the rear engine mounting member with the 4 nuts.
   Fig 12: Locating Rear Engine Mounting Member Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

2. Install the rear engine mounting member with the 4 bolts.
   Fig 13: Locating Rear Engine Mounting Member Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

1. Connect the floor shift gear shifting rod with the nut.
   Fig 14: Locating Floor Shift Gear Shifting Rod Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

1. Temporarily install the oil cooler outlet tube.
2. Temporarily install the oil cooler inlet tube.
3. Install the 3 clamps with the 3 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

   Fig 15: Locating Oil Cooler Tube Bolts And Clamps

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a union nut wrench, tighten the oil cooler outlet tube.
   Fig 16: Locating Oil Cooler Outlet Tube Union Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

   for use without SST

   Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

   for use with SST

   HINT: 

   Use a torque wrench with a fulcrum length of 460 mm (18.11 in.).

5. Using union nut wrench, tighten the oil cooler inlet tube.
   Fig 17: Locating Oil Cooler Outlet Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

   for use without union nut wrench

   Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

   for use with union nut wrench

   HINT: 

   Use a torque wrench with a fulcrum length of 460 mm (18.11 in.)

1. Install the propeller with center bearing shaft assembly. Refer to INSTALLATION .

1. Install the heat insulator with the 4 bolts.

1. Install the heat insulator with the 4 bolts.

1. Install the bracket with the 2 bolts.
   Fig 18: Identifying No. 1 Exhaust Pipe Support Bracket Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

1. Install the brace with the 4 bolts.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

for use with SST

Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

for use without SST

HINT: 

Use a torque wrench with a fulcrum length of 460 mm (18.11 in)

1. Adjust the shift lever position. Refer to ADJUSTMENT .

1. Inspect the shift lever position. Refer to ADJUSTMENT .

Fluid type

Toyota Genuine ATF WS

1. Adjust the amount of automatic transmission fluid. Refer to ADJUSTMENT .

1. Perform initialization. Refer to INITIALIZATION .
   NOTE:

   Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.