Generator (Service Information): Generator: Disassembly: Disassembly

REMOVE GENERATOR PULLEY

Fig 1: Securing SST On Rotor Shaft

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09820-63011
- 09820-06010
- 09820-06021

HINT:

SST 1-A and B	09820-06010
SST 2	09820-06021

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)

NOTE:
Check that SST is secured on the rotor shaft.
Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.
To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

Fig 3: Loosening Pulley Nut
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
Remove the generator from SST 2.
Remove the pulley nut and pulley.

REMOVE GENERATOR REAR END COVER
1. Place the generator on the pulley.
  
  Fig 5: Locating End Cover Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 3 nuts and end cover.
3. Remove the terminal insulator.
  
  Fig 6: Identifying Terminal Insulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the 2 screws and brush holder.
  
  Fig 7: Identifying Brush Holder And Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR COIL ASSEMBLY
1. Remove the 4 bolts.
  
  Fig 8: Locating Generator Coil Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the coil assembly.
  
  Fig 9: Identifying SST & Coil Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-40011
    - 09951-04020
    - 09952-04010
    - 09953-04020
    - 09954-04010
    - 09955-04071
    - 09957-04010
    - 09958-04011
REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the generator washer and generator rotor.
REPLACE GENERATOR DRIVE END FRAME BEARING
1. Remove the 4 screws and retainer plate.
  
  Fig 11: Locating Retainer Plate Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, tap out the bearing.
  - SST: 09950-60010
    - 09951-00250
  - SST: 09950-70010
    - 09951-07100
  Fig 12: Tapping Out Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a press, press in a new bearing.
  - SST: 09950-60010
    - 09951-00500
  - SST: 09950-70010
    - 09951-07100
  Fig 13: Identifying SST To Press In Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the retainer plate with the 4 screws.
  
  Fig 14: Locating Retainer Plate Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 3.0 N*m (30 kgf*cm, 26 in.*lbf)