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Fuel Pump: Reassembly: Reassembly

  1. INSTALL FUEL PUMP ASSEMBLY 
    1. Apply some gasoline to a new seal.
    2. Install the spacer and a new seal to the fuel pump.
    3. Push in the fuel pump.
  2. INSTALL FUEL PUMP FILTER 
    1. Install the filter with a new clip.
  3. INSTALL FUEL SUCTION PLATE WITH SENDER GAUGE 
    Fig 1: Identifying Snap Claws
    GTY125119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply a light coat of gasoline to a new O-ring, and install it to the fuel port of the fuel suction plate.
    2. Connect the fuel pump connector.
    3. Push the fuel filter, and attach the 4 snap claws to the claw holes.
  4. INSTALL FUEL PRESSURE WITH JET PUMP REGULATOR ASSEMBLY 
    Fig 2: Identifying Pushing In Fuel Pressure Regulator To Fuel Filter
    GTY125947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply a light coat of gasoline to a new O-ring, and install it to the fuel pressure regulator.
    2. Push in the fuel pressure regulator to the fuel filter.
    3. Check that the fuel pressure regulator rotates smoothly.

      If it does not rotates smoothly, the O-ring may be pinched. Remove the fuel pressure regulator and perform the 2 steps above.

    4. Connect the fuel return jet tube to the clamp of the fuel filter.
    5. Install the fuel pump cushion rubber.
  5. INSTALL NO. 2 FUEL SUCTION SUPPORT 
    Fig 3: Identifying Fuel Suction Support And Snap Claws
    GTY122926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Push the fuel suction support, and attach the 3 snap claws to the claw holes.