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Fuel Pump: Reassembly: Reassembly

  1. INSTALL FUEL PUMP 
    1. Apply gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.
      Fig 1: Identifying O-Ring And Spacer
      GTY221242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
      *2 Spacer
    2. Connect the fuel pump harness connector.
      Fig 2: Identifying Fuel Pump Harness Connector
      GTY213082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 5 claws of the fuel pump.
      Fig 3: Identifying Fuel Pump Claws
      GTY194825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Make sure that the O-ring is not cut or pinched during the installation.
      • Engage the claws securely.
      • Do not remove the suction filter.
    4. Engage the 2 claws of the No. 1 fuel suction support.
      Fig 4: Identifying Claws Of No. 1 Fuel Suction Support
      GTY193384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 2 claws of the fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.
      Fig 5: Identifying Fuel Suction Support Claws
      GTY223214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
      Fig 6: Identifying Fuel Pump Filter Hose Groove
      GTY223567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply excessive force to the fuel tube or the suction support.

    7. Connect the connector of the fuel pump harness.
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY  See step  1