Power Steering Link: Disassembly: Disassembly

1. Using SST, secure the power steering link assembly.
   Fig 1: Securing Power Steering Link Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09612-00012 

   HINT: 

   Tape the SST before use.

1. Using SST, remove the steering left turn pressure tube.
   Fig 2: Identifying Steering Left Turn Pressure Tube, O-Rings And SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09023-38201 
2. Remove the 2 O-rings from the steering left turn pressure tube.

1. Using SST, remove the steering right turn pressure tube.
   Fig 3: Identifying Steering Right Turn Pressure Tube, O-Rings And SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09023-38201 
2. Remove the 2 O-rings from the steering right turn pressure tube.

1. Put matchmarks on the tie rod assembly LH and the steering rack end sub-assembly.
   Fig 4: Identifying Tie Rod Assembly LH And Matchmarks

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Loosen the lock nut, and remove the tie rod assembly LH and the lock nut.

HINT: 

Perform the same procedure as for the LH side.

1. Using pliers, remove the 2 steering rack boot clips.

1. Using pliers, remove the 2 No. 2 steering rack boot clamps as shown.
   Fig 5: Identifying No. 2 Steering Rack Boot And Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be careful not to damage the steering rack boot No. 2.

1. Remove the No. 2 steering rack boot.

1. Remove the No. 1 steering rack boot.

1. Using a screwdriver and a hammer, unstake the RH and LH claw washers.
   Fig 6: Unstaking RH And LH Claw Washers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Avoid any impact to the steering rack.
2. Using SST, remove the steering rack end sub-assembly (RH side) and the claw washer.
   Fig 7: Identifying Steering Rack End Sub-Assembly (RH Side), Claw Washer And SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09922-10010 
   NOTE: Use SST 09922-10010 as shown.
3. Using SST, remove the steering rack end sub-assembly (LH side) and the claw washer.
   Fig 8: Identifying Steering Rack End Sub-Assembly (LH Side), Claw Washer And SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09922-10010 
   NOTE: Use SST 09922-10010 as shown.

   HINT: 

   Using SST, hold the rack and remove the steering rack end sub-assembly.

1. Using a straight hexagon wrench (24 mm (0.94 in.)), remove the rack guide spring cap.
   Fig 9: Identifying Rack Guide Spring Cap And Straight Hexagon Wrench

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the compression spring and the rack guide sub-assembly.
   Fig 10: Identifying Compression Spring And Rack Guide Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the rack guide base from the rack guide.
   Fig 11: Identifying Rack Guide Base From Rack Guide

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the O-ring from the rack guide spring cap.
   Fig 12: Identifying Rack Guide Spring Cap And O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Wrap protective tape around the spline of the control valve in order to prevent damaging the dust cover.
   Fig 13: Wrapping Electrical Tape Around Spline Of Control Valve

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the dust cover.

1. Using a socket wrench (27 mm (1.06 in.)), remove the rack housing cap.
   Fig 14: Identifying Rack Housing Cap And Socket Wrench

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, hold the control valve shaft and remove the nut.
   Fig 15: Identifying Control Valve Shaft, Nut And SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09616-00011 
3. Remove the 2 bolts and the power steering control valve assembly.
   Fig 16: Identifying Power Steering Control Valve Assembly And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the gasket.

1. Using a press, remove the power steering control valve sub-assembly.
   Fig 17: Identifying Power Steering Control Valve Sub-Assembly And Press

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the power steering control valve lower oil seal from the power steering control valve sub-assembly.
   Fig 18: Identifying Power Steering Control Valve Lower Oil Seal From Power Steering Control Valve Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the 4 power steering control valve spacers from the power steering control valve sub-assembly.
   Fig 19: Identifying Power Steering Control Valve Spacers And Power Steering Control Valve Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be careful not to damage the spacer grooves on the control valve.

   HINT: 

   Tape the screwdriver tip before use.

1. Using SST and a press, press out the power steering control valve upper oil seal and the power steering control valve upper bearing from the control valve housing sub-assembly.
   Fig 20: Identifying Power Steering Control Valve Upper Oil Seal And SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09950-70010 
     • 09951-07150
   • SST: 09950-60010 
     • 09951-00250
     • 09951-00180
     • 09952-06010

1. Using needle-nose pliers, remove the cylinder end stopper hole snap ring from the power steering rack housing.
   Fig 21: Identifying Cylinder End Stopper Hole Snap Ring And Power Steering Rack Housing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the power steering rack sub-assembly with the cylinder end stopper and power steering rack bushing.

1. Remove the cylinder end stopper from the power steering rack sub-assembly.
   Fig 22: Identifying Cylinder End Stopper And Power Steering Rack Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the power steering rack bushing from the power steering rack sub-assembly.
   Fig 23: Identifying Power Steering Rack Bushing And Power Steering Rack Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, remove the O-ring from the power steering rack bushing.
   Fig 24: Identifying O-Ring And Power Steering Rack Bushing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Tape the screwdriver tip before use.

3. Using SST, remove the rack bushing oil seal from the power steering rack bushing.
   Fig 25: Identifying Rack Bushing Oil Seal, Power Steering Rack Bushing And Special Tools

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09527-21011 
   • SST: 09612-24014 
     • 09613-22011
   NOTE: Be careful not to drop the power steering rack bushing.

1. Using SST and a press, remove the power steering cylinder tube oil seal.
   Fig 26: Identifying Power Steering Cylinder Tube Oil Seal And SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09950-70010 
     • 09951-07360
   • SST: 09950-60010 
     • 09951-00290
     • 09951-00250
   NOTE: Be careful not to damage the inside surface of the power steering rack housing.

1. Using a screwdriver, remove the power piston oil seal and the O-ring from the power steering rack.
   Fig 27: Identifying Power Piston Oil Seal And O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be careful not to damage the power piston oil seal groove on the power steering rack.

   HINT: 

   Tape the screwdriver tip before use.