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Charging System (Service Information): Generator: Installation: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the generator with the 3 bolts and nut.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    2. Connect the wire harness bracket to the generator with the bolt.

      Torque: 24 N*m (245 kgf*cm, 18 ft.*lbf) 

    3. Attach the generator wire.
    4. Connect the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    5. Install the terminal cap.
    6. Connect the generator connector.
    7. Connect the No. 2 return tube bracket with the bolt.
      Fig 1: Identifying No. 2 Return Tube Bracket And Bolt
      GTY284304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

  2. CONNECT VANE PUMP ASSEMBLY 
    1. Connect the vane pump with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    2. Attach the clamp and connect the connector.
  3. INSTALL FRONT FENDER APRON SEAL RH  . Refer to INSTALLATION - Step 84
  4. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 51
  5. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 
  6. INSTALL AIR CLEANER CAP AND HOSE  . Refer to INSTALLATION - Step 53
  7. INSTALL RADIATOR ASSEMBLY 
    1. Install the radiator assembly. Refer to INSTALLATION .
  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .