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Fuel Pump: Disassembly: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector from the fuel suction plate.
      Fig 1: Locating Fuel Sender Gauge Connector
      GTY267779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Press down on the sender gauge claw labeled A. Then slide the sender gauge upward.
      NOTE:

      Do not touch the sender plate's resistance plate area or the contact area.

  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump connector from the fuel suction plate.
      Fig 2: Locating Fuel Pump Connector
      GTY100268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using needle nose pliers, remove the E-ring.
      Fig 3: Identifying E-Ring
      GTY101022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the fuel suction plate and spring from the sub-tank.
  3. REMOVE FUEL FILTER 
    1. Detach the 2 claws and remove the filter from the sub-tank.
      Fig 4: Locating Fuel Filter Claws
      GTY122145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE JET PUMP 
    Fig 5: Removing Jet Pump From Sub-Tank
    GTY139521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a screwdriver with the tip taped, remove the jet pump from the sub-tank.
    2. Remove the O-ring from the jet pump.
      Fig 6: Identifying Jet Pump O-Ring
      GTY103821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP ASSEMBLY 
    Fig 7: Locating Fuel Pump Connector
    GTY100238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the fuel pump connector from the fuel pump.
    2. Detach the 5 claws on the filter and remove the fuel pump from the fuel filter.
      Fig 8: Locating O-Ring And Claws
      GTY141452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the fuel main valve from the fuel filter.
    4. Remove the 2 O-rings from the fuel main valve.
    5. Remove the O-ring and spacer from the fuel filter.