Transfer Assembly: Installation: Installation

1. Set an engine lift and wooden blocks or equivalent against the rear engine mounting member and support the automatic transmission assembly.
   NOTE:

   Do not set the wooden blocks or equivalent against the oil pan of the transmission.

2. Remove the 4 bolts and disconnect the rear engine mounting member.
3. Slowly tilt the automatic transmission assembly away from the vehicle.
   NOTE:

   Be careful of the exhaust manifold and wire harnesses when tilting the transmission.

4. Using a jack and wooden blocks or equivalent, raise the transfer assembly so that it is level with the automatic transmission assembly, align the knock pins with the knock pin holes and install the transfer.
   Fig 1: Raising Transfer Assembly Using A Jack

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Be careful not to damage the oil seal.
   • Be careful not to drop the transfer assembly.
   • Be sure to perform this procedure with several people as the transfer assembly is very heavy.
5. Install the 10 bolts.
   Fig 2: Installing The 10 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 23 N*m (229 kgf*cm, 17 ft.*lbf) 

6. Connect the rear engine mounting member with the 4 bolts.

   Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

7. Support the transfer assembly with a jack and wooden blocks or equivalent.
   NOTE:

   Do not set the wooden blocks or equivalent against the oil pan of the transmission.

8. Remove the 4 bolts, 5 nuts, No. 3 rear engine mounting insulator and rear engine mounting member.
9. Install the bolt.
   Fig 3: Locating Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 23 N*m (229 kgf*cm, 17 ft.*lbf) 

10. Install the front propeller shaft assembly to each companion flange.
11. Align the matchmarks on the transfer companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the transfer companion flange with 6 new bolts.
    Fig 4: Aligning Matchmarks On Transfer Companion Flange And Front Propeller Shaft Assembly

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TEXT IN ILLUSTRATION
    
    

    *1

    Matchmark

12. Align the matchmarks on the front differential companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the front differential companion flange with 6 new bolts.
    Fig 5: Aligning Matchmarks On Front Differential Companion Flange And Front Propeller Shaft Assembly

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TEXT IN ILLUSTRATION
    
    

    *1

    Matchmark

13. Using a screwdriver with a round shaft, hold the transfer companion flange to prevent the front propeller shaft assembly from turning.
14. Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the transfer side.
    Fig 6: Tightening 6 Bolts On Transfer Side

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TEXT IN ILLUSTRATION
    
    

    *a	Turn
    *b	Hold

    Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

15. Using a screwdriver with a round shaft, hold the differential companion flange to prevent the front propeller shaft assembly from turning.
16. Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the front differential side.
    Fig 7: Tightening 6 Bolts On The Front Differential Side

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TEXT IN ILLUSTRATION
    
    

    *a	Turn
    *b	Hold

    Torque: 25 N*m (255 kgf*cm, 

17. Install the rear engine mounting member and No. 3 rear engine mounting insulator with the 4 bolts and 5 nuts.

    for bolt 

    Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    for nut 

    Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

18. Connect the ground cable with the bolt.

    Torque: 10 N*m (102 kgf*cm, 9 ft.*lbf) 

Refer to INSTALLATION

Refer to INSTALLATION

Refer to ADJUSTMENT