Service Data

TRANSFER CASE FRONT OIL SEAL

Transfer output shaft companion flange oil seal drive in depth

2.5 to 3.0 mm (0.0984 to 01181 in.)

TRANSFER CASE REAR OIL SEAL

Transfer extension housing oil seal drive in depth

12.0 to 12.5 mm (0.4724 to 0.4921 in.)

TRANSFER ASSEMBLY

Transfer front drive gear
Standard	Journal A Journal B Journal C	50.981 to 51.000 mm (2.0072 to 2.0078 in.) 54.461 to 54.480 mm (2.1442 to 2.1448 in.) 74.461 to 74.480 mm (2.9316 to 2.9322 in.)
Minimum	Journal A Journal B Journal C	50.981 mm (2.0072 in.) 54.461 mm (2.1442 in.) 74.461 mm (2.9316 in.)
Transfer input shaft outer diameter
Standard	Journal A Journal B Journal C Journal D	47.975 to 48.000 mm (1.8888 to 1.8897 in.) 50.750 to 50.870 mm (1.9981 to 2.0027 in.) 34.961 to 34.986 mm (1.3765 to 1.3774 in.) 17.980 to 18.000 mm (0.7079 to 0.7086 in.)
Minimum	Journal A Journal B Journal C Journal D	47.975 mm (1.8888 in.) 50.750 mm (1.9981 in.) 34.961 mm (1.3765 in.) 17.980 mm (0.7079 in.)
Transfer front case oil seal
Standard depth		1.0 to 1.5 mm (0.0394 to 0.0591 in.)
Counter gear bearing preload		0.66 to 1.18 Nm (6.7 to 12.0 kgfcm, 5.8 to 10.4 in.*lbf)
Transfer counter gear shim thickness	40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 00 02 04 06 08 10 12 14 16 18 20 22 24 26 28 30	1.39 to 1.41 mm (0.0548 to 0.0555 in) 1.41 to 1.43 mm (0.0555 to 0.0562 in) 1.43 to 1.45 mm (0.0562 to 0.0570 in) 1.45 to 1.47 mm (0.0570 to 0.0578 in) 1.47 to 1.49 mm (0.0578 to 0.0586 in) 1.49 to 1.51 mm (0.0586 to 0.0594 in) 1.51 to 1.53 mm (0.0594 to 0.0602 in) 1.53 to 1.55 mm (0.0602 to 0.0610 in) 1.55 to 1.57 mm (0.0610 to 0.0618 in) 1.57 to 1.59 mm (0.0618 to 0.0625 in) 1.59 to 1.61 mm (0.0625 to 0.0633 in) 1.61 to 1.63 mm (0.0633 to 0.0641 in) 1.63 to 1.65 mm (0.0641 to 0.0649 in) 1.65 to 1.67 mm (0.0649 to 0.0657 in) 1.67 to 1.69 mm (0.0657 to 0.0665 in) 1.69 to 1.71 mm (0.0665 to 0.0673 in) 1.71 to 1.73 mm (0.0673 to 0.0681 in) 1.73 to 1.75 mm (0.0681 to 0.0688 in) 1.75 to 1.77 mm (0.0688 to 0.0696 in) 1.77 to 1.79 mm (0.0696 to 0.0704 in) 1.79 to 1.81 mm (0.0704 to 0.0712 in) 1.81 to 1.83 mm (0.0712 to 0.0720 in) 1.83 to 1.85 mm (0.0720 to 0.0728 in) 1.85 to 1.87 mm (0.0728 to 0.0736 in) 1.87 to 1.89 mm (0.0736 to 0.0744 in) 1.89 to 1.91 mm (0.0744 to 0.0751 in) 1.91 to 1.93 mm (0.0751 to 0.0759 in) 1.93 to 1.95 mm (0.0759 to 0.0767 in) 1.95 to 1.97 mm (0.0767 to 0.0775 in) 1.97 to 1.99 mm (0.0775 to 0.0783 in) 1.99 to 2.01 mm (0.0783 to 0.0791 in) 2.01 to 2.03 mm (0.0791 to 0.0799 in) 2.03 to 2.05 mm (0.0799 to 0.0807 in) 2.05 to 2.07 mm (0.0807 to 0.0814 in) 2.07 to 2.09 mm (0.0814 to 0.0822 in) 2.09 to 2.11 mm (0.0822 to 0.0830 in) 2.11 to 2.13 mm (0.0830 to 0.0838 in) 2.13 to 2.15 mm (0.0838 to 0.0846 in) 2.15 to 2.17 mm (0.0846 to 0.0854 in) 2.17 to 2.19 mm (0.0854 to 0.0862 in) 2.19 to 2.21 mm (0.0862 to 0.0870 in) 2.21 to 2.23 mm (0.0870 to 0.0877 in) 2.23 to 2.25 mm (0.0877 to 0.0885 in) 2.25 to 2.27 mm (0.0885 to 0.0893 in) 2.27 to 2.29 mm (0.0893 to 0.0901 in) 2.29 to 2.31 mm (0.0901 to 0.0909 in)
Transfer idler gear preload		1.54 to 2.64 Nm (15.7 to 26.9 kgfcm, 13.6 to 23.4 in.*lbf)
Transfer idler gear shim thickness	90 92 94 96 98 00 02 04 06 08 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80	0.89 to 0.91 mm (0.0350 to 0.0358 in) 0.91 to 0.93 mm (0.0358 to 0.0366 in) 0.93 to 0.95 mm (0.0366 to 0.0374 in) 0.95 to 0.97 mm (0.0374 to 0.0381 in) 0.97 to 0.99 mm (0.0381 to 0.0389 in) 0.99 to 1.01 mm (0.0389 to 0.0397 in) 1.01 to 1.03 mm (0.0397 to 0.0405 in) 1.03 to 1.05 mm (0.0405 to 0.0413 in) 1.05 to 1.07 mm (0.0413 to 0.0421 in) 1.07 to 1.09 mm (0.0421 to 0.0429 in) 1.09 to 1.11 mm (0.0429 to 0.0437 in) 1.11 to 1.13 mm (0.0437 to 0.0444 in) 1.13 to 1.15 mm (0.0444 to 0.0452 in) 1.15 to 1.17 mm (0.0452 to 0.0460 in) 1.17 to 1.19 mm (0.0460 to 0.0468 in) 1.19 to 1.21 mm (0.0468 to 0.0476 in) 1.21 to 1.23 mm (0.0476 to 0.0484 in) 1.23 to 1.25 mm (0.0484 to 0.0492 in) 1.25 to 1.27 mm (0.0492 to 0.0499 in) 1.27 to 1.29 mm (0.0499 to 0.0507 in) 1.29 to 1.31 mm (0.0507 to 0.0515 in) 1.31 to 1.33 mm (0.0515 to 0.0523 in) 1.33 to 1.35 mm (0.0523 to 0.0531 in) 1.35 to 1.37 mm (0.0531 to 0.0539 in) 1.37 to 1.39 mm (0.0539 to 0.0547 in) 1.39 to 1.41 mm (0.0547 to 0.0555 in) 1.41 to 1.43 mm (0.0555 to 0.0562 in) 1.43 to 1.45 mm (0.0562 to 0.0570 in) 1.45 to 1.47 mm (0.0570 to 0.0578 in) 1.47 to 1.49 mm (0.0578 to 0.0586 in) 1.49 to 1.51 mm (0.0586 to 0.0594 in) 1.51 to 1.53 mm (0.0594 to 0.0602 in) 1.53 to 1.55 mm (0.0602 to 0.0610 in) 1.55 to 1.57 mm (0.0610 to 0.0618 in) 1.57 to 1.59 mm (0.0618 to 0.0625 in) 1.59 to 1.61 mm (0.0625 to 0.0633 in) 1.61 to 1.63 mm (0.0633 to 0.0641 in) 1.63 to 1.65 mm (0.0641 to 0.0649 in) 1.65 to 1.67 mm (0.0649 to 0.0657 in) 1.67 to 1.69 mm (0.0657 to 0.0665 in) 1.69 to 1.71 mm (0.0665 to 0.0673 in) 1.71 to 1.73 mm (0.0673 to 0.0681 in) 1.73 to 1.75 mm (0.0681 to 0.0688 in) 1.75 to 1.77 mm (0.0688 to 0.0696 in) 1.77 to 1.79 mm (0.0696 to 0.0704 in) 1.79 to 1.81 mm (0.0704 to 0.0712 in)
Transfer output shaft shim	98 03 08 13 18 23 28 33 38 43 48 53 58 63 68 73 78	0.96 to 1.00mm(0.03779 to 0.03937 in) 1.01 to 1.05mm(0.03976 to 0.04133 in) 1.06 to 1.10mm(0.04173 to 0.04330 in) 1.11 to 1.15mm(0.04370 to 0.04527 in) 1.16 to 1.20mm(0.04566 to 0.04724 in) 1.21 to 1.25mm(0.04763 to 0.04921 in) 1.26 to 1.30mm(0.04960 to 0.05118 in) 1.31 to 1.35mm(0.05157 to 0.05314 in) 1.36 to 1.40mm(0.05354 to 0.05511 in) 1.41 to 1.45mm(0.05551 to 0.05708 in) 1.46 to 1.50mm(0.05748 to 0.05905 in) 1.51 to 1.55mm(0.05944 to 0.06102 in) 1.56 to 1.60mm(0.06141 to 0.06299 in) 1.61 to 1.65mm(0.06338 to 0.06496 in) 1.66 to 1.70mm(0.06535 to 0.06692 in) 1.71 to 1.75mm(0.06732 to 0.06889 in) 1.76 to 1.80mm(0.06929 to 0.07086 in)
Drive pinion companion flange oil seal
Standard depth		0 to 0.3 mm (0 to 0.0118 in.)