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GTS+ TECHSTREAM Ecu Flash Reprogramming Procedure (L-SB-0001-18 REV2)

Publication date: 2023-08-14
Reference number: L-SB-0001-18 REV2
Supersedes refnos: L-SB-0001-18, L-SB-0001-18 REV1

GTS+ TECHSTREAM ECU FLASH REPROGRAMMING PROCEDURE

GTS+ TECHSTREAM ECU FLASH REPROGRAMMING PROCEDURE

TECHNICAL SERVICE BULLETIN

Reference Number(s): L-SB-0001-18 Rev2, Date of Issue:  August 14, 2023
LEXUS: 2011 - 2017 CT200H; 2021 - 2024 ES250, LC500C; 2013 - 2024 ES300H; 2004 - 2006 ES330, RX330; 2007 - 2024 ES350; 2016 - 2020 GS F; 2016 - 2017 GS200T, IS200T, RC200T; 2001 - 2006, 2018 - 2019 GS300; 2007 - 2011, 2013 - 2020 GS350; 2001 - 2007 GS430, LX470; 2007 - 2011, 2013 - 2018 GS450H; 2008 - 2011 GS460; 2010 - 2023 GX460; 2003 - 2009 GX470; 2010 - 2012 HS250H; 2008 - 2014 IS F; 2006 - 2015 IS250; 2010 - 2015 IS250C, IS350C; 2001 - 2006 IS300, LS430; 2016 - 2024 IS300; 2006 - 2024 IS350; 2022 - 2024 IS500; 2018 - 2024 LC500, LC500H, RC300; 2012 LFA; 2007 - 2017 LS460; 2018 - 2021 LS500, LS500H, NX300; 2008 - 2016 LS600H; 2008 - 2011, 2013 - 2021 LX570; 2015 - 2017 NX200T; 2015 - 2021 NX300H; 2015 - 2024 RC F, RC350; 2001 - 2003 RX300; 2007 - 2022 RX350; 2006 - 2008 RX400H; 2010 - 2022 RX450H; 2002 - 2010 SC430; 2019 - 2022 UX200; 2019 - 2024 UX250H
SERVICE CATEGORY: Engine/Hybrid System
SECTION: Emission Control
MARKET: USA and Mexico
COPYRIGHT: © 2023 Lexus, a division of Toyota Motor Sales, USA License Agreement TMS1002
Superceded Bulletin(s): L-SB-0001-18 Rev1, Date of Issue:  July 01, 2019, L-SB-0001-18, Date of Issue:  January 22, 2018

APPLICABILITY

APPLICABILITY

YEAR(S) MODEL(S) ADDITIONAL INFORMATION
2011 - 2017 CT200H  
2021 - 2024 ES250, LC500C  
2013 - 2024 ES300H  
2004 - 2006 ES330, RX330  
2007 - 2024 ES350  
2016 - 2020 GS F  
2016 - 2017 GS200T, IS200T, RC200T  
2001 - 2006, 2018 - 2019 GS300  
2007 - 2011, 2013 - 2020 GS350  
2001 - 2007 GS430, LX470  
2007 - 2011, 2013 - 2018 GS450H  
2008 - 2011 GS460  
2010 - 2023 GX460  
2003 - 2009 GX470  
2010 - 2012 HS250H  
2008 - 2014 IS F  
2006 - 2015 IS250  
2010 - 2015 IS250C, IS350C  
2001 - 2006 IS300, LS430  
2016 - 2024 IS300  
2006 - 2024 IS350  
2022 - 2024 IS500  
2018 - 2024 LC500, LC500H, RC300  
2012 LFA  
2007 - 2017 LS460  
2018 - 2021 LS500, LS500H, NX300  
2008 - 2016 LS600H  
2008 - 2011, 2013 - 2021 LX570  
2015 - 2017 NX200T  
2015 - 2021 NX300H  
2015 - 2024 RC F, RC350  
2001 - 2003 RX300  
2007 - 2022 RX350  
2006 - 2008 RX400H  
2010 - 2022 RX450H  
2002 - 2010 SC430  
2019 - 2022 UX200  
2019 - 2024 UX250H  

REVISION NOTICE 

August 14, 2023 Rev2: 

July 01, 2019 Rev1: 

Any previous printed versions of this bulletin should be discarded. 

SUPERSESSION NOTICE 

The information contained in this bulletin supersedes Service Bulletin No. L-SB-0021-14. 

INTRODUCTION

Flash reprogramming allows the Electronic Control Unit (ECU) software to be updated without replacing the ECU. Flash calibration updates for specific vehicle models/ECUs are released as field-fix procedures described in individual Service Bulletins. This bulletin details the Techstream ECU flash reprogramming process and outlines the use of the Technical Information System (TIS) and the Calibration Update Wizard (CUW). Flash calibration updates can only be applied to the vehicle/ECU combination for which they are intended. ECUs have internal security that will not allow them to be programmed with another ECU's information.

NOTE: ECU is a Lexus term used to describe integrated computerized devices responsible for managing the operation of a system or subsystem. For the purposes of this bulletin, the term ECU is used as a generic label for the following SAE J1930 standard references:
  • Powertrain Control Module (PCM)
  • Engine Control Module (ECM)
  • Transmission Control Module (TCM)
  • Any other Lexus-specific control unit

WARRANTY INFORMATION

WARRANTY INFORMATION

OP CODE DESCRIPTION TIME OFP T1 T2
N/A Not Applicable to Warranty - - - -

PARTS INFORMATION

For USA Market

PARTS INFORMATION

PART NUMBER PART NAME QTY
00451-00001-LB L Authorized Modifications Label 1
NOTE: Authorized Modifications Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) (portal.toyotamdc.com)  under item No. 00451-00001-LBL.

FOR MEXICO MARKET

PARTS INFORMATION

PART NUMBER PART NAME QTY
00451-00002-MEX Authorized Modifications Label 1
NOTE: Authorized Modifications Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) (portal.toyotamdc.com)  under item No. 00451-00002-MEX.

REQUIRED TOOLS & EQUIPMENT

REQUIRED TOOLS & EQUIPMENT

REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY
Techstream ADVI(1) ADE TSADVUNIT 1
Techstream 2.0 TS2UNIT
Techstream Lite TSLITEPDLR01
Techstream Lite (Green Cable) TSLP2DLR01
(1) Essential SST.
NOTE:
  • Only ONE of the Techstream units listed above is required.
  • GTS+ software version 2023.02.001.02 or later is required.
  • Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787 (USA) or 01-55-50103041 (Mexico).
  • Use Techstream or an approved J2534 interface to perform flash reprogramming updates.

    Visit techinfo.toyota.com  for more information regarding J2534 reprogramming.

PARTS INFORMATION

SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY
DSS-5000 Battery Diagnostic Tool(1) DSS-5000P T  1
DCA-8000 Battery Diagnostic Tool(1) DCA-8000P T  1
(1) Essential SST.
NOTE: Additional SSTs may be ordered by calling 1-800-933-8335 (USA) or 01-800-504-5330 (Mexico).

GTS+ PREPARATION

Select the Correct User Type

  1. Launch GTS+.
  2. From the initial login screen select the Country and the User Type.
    G15978589
    NOTE: The appropriate User Type MUST be selected for GTS+ to function correctly.
  3. Click Server Login.

Select the Correct VIM

GTS+ software requires a VIM selection before it can be used for reprogramming.

  1. Select GTS+ Settings from the Main Menu screen.
  2. Select VIM Select from the GTS+ Settings menu.
  3. Select the correct interface setup from the dropdown list.
    • Mongoose-Plus MFC3 VIM:
      • Techstream Lite w/Blue & Black Case w/Detachable Cable
      • Techstream ADVi w/Grey Case
    • MongoosePro MFC2 VIM:
      • Techstream Lite w/Green Case
      • Techstream ADVi w/Black Case
    • MongoosePro MFC VIM:
      • Techstream Lite w/Blue Case
      • Techstream Lite w/Updated Clear Case
      • Techstream 2.0
      NOTE: The Mongoose driver MUST be installed before Mongoose selections will be available. For additional information, see TIS - Diagnostics - Scantool. 
  4. Click the arrow in the bottom right corner.
    G15978590

PROCESS OVERVIEW

  1. Verify the vehicle's applicability for recalibration and locate the desired calibration file by performing the GTS+ Health Check function.
    NOTE:
    • GTS+ will automatically search TIS for the appropriate Service Bulletin using the current calibration ID from the vehicle if the PC is connected to the network (see figures below).
    • Calibration file links can be found embedded in the corresponding Service Bulletin.
    G15978591
    G15978592
  2. Connect the DCA-8000 battery diagnostic tool using "Power Supply Mode" ONLY.

    The DCA-8000 battery diagnostic tool includes a power supply mode to help maintain battery voltage at 13.5V during ECU reprogramming.

    NOTE:
    • ECU damage may occur if the correct battery charger mode setting is NOT used.
    • Refer to Vehicle Reprogramming Tips for other approved chargers, located at TIS - Diagnostics - Reprogramming - Reference Documents. 
    • The battery diagnostic tool MUST be used in Power Supply Mode to maintain battery voltage at 13.5V while flash reprogramming the vehicle.
    • For details on how to use the battery diagnostic tool, refer to the DCA-8000 Instruction Manual located at TIS - Diagnostics - Tools & Equipment - Battery Diagnostics. 
  3. Locate the appropriate calibration ID and reprogram the vehicle ECU with GTS+.

    GTS+ uses the CUW+ application to open calibration files and facilitate the ECU flash reprogramming process.

  4. Attach the Authorized Modifications Label.

    Modifications to ECU calibrations MUST be recorded and properly displayed on the vehicle using the Authorized Modifications Label.

OPERATION PROCEDURE

  1. Verify the vehicle's applicability for recalibration and locate the desired calibration file.
    1. Connect GTS+ and establish a vehicle connection.
    2. Click the Health Check button on the Main Menu.
      G15978593
    3. A Health Check completed window opens.

      To continue, click either Yes or No.

      1. Click Yes to include additional information in the Health Check.
      2. Click No if additional information is NOT desired.
        G15978594
    4. Available calibration updates are indicated by a Yes in the Calibration Update column.

      Click the Yes link in the calibration information section to access the appropriate Service Bulletin on TIS.

      NOTE:
      • Note ANY DTCs stored in systems that will be flash reprogrammed.
      • Clicking the Yes link will automatically launch TIS and perform a calibration search.
      G15978595
    5. Login to TIS.

      HINT

      If already logged in, skip this step.

    6. To review the Service Bulletin and access the calibration file, click the Service Bulletin link in the Document Title column of the Calibration Search Result portlet.
      NOTE: ONLY Lexus certified technicians and other authorized users may access calibration files.
      G15978596
  2. Connect the DCA-8000 battery diagnostic tool.
    NOTE: Refer to Vehicle Reprogramming Tips  for other approved chargers, located at TIS - Diagnostics - Reprogramming - Reference Documents. 
    1. Connect the DCA-8000 battery diagnostic tool to the vehicle and turn it ON.
    2. Select Power Supply Mode.
      NOTE:
      • ECU damage may occur if the correct battery charger and mode setting are NOT used.
      • The battery diagnostic tool MUST be used in Power Supply Mode to maintain battery voltage at 13.5V while flash reprogramming the vehicle.
      • For details on how to use the battery diagnostic tool, refer to the DCA-8000 Instruction Manual located at TIS - Diagnostics - Tools & Equipment - Battery Diagnostics. 
  3. Click the appropriate calibration ID and reprogram the vehicle's ECU with GTS+.
    1. AFTER reviewing the procedures outlined in the selected Service Bulletin, click the appropriate calibration ID link by matching the vehicle's current calibration ID to the Previous Calibration ID in the Calibration Identification Chart.
      NOTE:
      • Calibration files are embedded as live links in the Service Bulletin.
      • Some vehicles require special preparation. Review the selected Service Bulletin carefully.
      G15978597
    2. Click Open to load the calibration file information. If prompted to choose GTS or GTS+, select GTS+.
      NOTE:
      • GTS+ downloads calibration files as needed to ensure the latest calibration file is used.
      • Do NOT save calibrations locally on the hard drive or other media for future use.
      G15978598
      G15978599
      NOTE: Errors during the flash reprogramming process can permanently damage the vehicle
      ECU. Minimize the risk by following the steps below.
      • Battery voltage MUST NOT FALL BELOW 12V during reprogramming. Confirm battery voltage is higher than 12V but be sure voltage DOES NOT RISE ABOVE 16.0V during reprogramming.
      • Turn OFF ALL vehicle accessories (audio system, A/C, interior lights, DRL, etc.).
      • Do NOT add to or significantly change the vehicle's electrical load while reprogramming.
      • Confirm the hood is open and ensure under-hood temperature does NOT exceed 158°F (70°C).
      • Confirm cable connections between the vehicle and Techstream are secure.
      • Do NOT disconnect or turn off Techstream or vehicle ignition during reprogramming.
      • Set the parking brake.
      • Complete ALL flash calibration updates provided for each ECU.
      • If the battery's State-Of-Charge (SOC) or capacity is in question, test with SST No. DSS-5000P T  (Battery Diagnostic Tool), and follow the DSS-5000 Instruction Manual located at TIS - Diagnostics - Tools & Equipment - Battery Diagnostics. 
      • The DCA-8000 battery diagnostic tool MUST be used in Power Supply Mode to maintain battery voltage at 13.5V while flash reprogramming the vehicle.

        For details on how to use the DCA-8000 battery diagnostic tool, refer to the DCA-8000 Instruction Manual  located at TIS - Diagnostics - Tools & Equipment - Battery Diagnostics.

    3. Click Next to start the calibration update process.
      G15978600
    4. Confirm the following:
      • The PC is connected to VIM.
      • The VIM is connected to DLC3 connector.
      • The Ignition is ON and the engine is OFF or READY-OFF (hybrid vehicles). Then, click Next.
      G15978601
    5. Verify the correct current and NEW calibration information, then click Next.
      NOTE:
      • The total number of calibration IDs in the calibration file corresponds to the number of reprogrammable processors in the ECU.
      • The figure to the right shows an example of the update procedure for a two-processor ECU.
      G15978602
    6. Turn the ignition OFF, click Next, and wait at least 10 seconds before proceeding.
      G15978603
    7. Turn the Ignition ON (IG ON Ready-OFF for hybrid vehicles).
    8. Confirm the following:
      • The PC is connected to VIM.
      • The hood is open.
      • ALL accessories are OFF.
      • Battery voltage is above 12V.
      G15978604
      NOTE: Verify the vehicle is connected to a battery charger before continuing. If battery voltage falls below 12V, ECU damage may occur.

      Then, click Start.

      NOTE: If the key cycle is NOT done properly, reprogramming will fail, and an error message will appear prompting you to restart.
    9. Do NOT disturb the vehicle during flash reprogramming.
      G15978605
      NOTE:
      • ECU flash reprogramming may take 3 - 30 minutes per calibration file.
      • Reprogramming time will vary depending on model and ECU communication protocol. Vehicles using CAN communication protocol will reprogram much faster (2 - 7 minutes).
    10. Does the vehicle require only ONE calibration update?
      • YES  - Go to sub step P.
      • NO  - If the vehicle requires a SECOND calibration update, continue as follows:
        • For serial communication vehicles, continue to sub step K.
        • For CAN communication vehicles, go to sub step M.
    11. When Cal 1 completes the update process, turn the ignition OFF, click Next, and wait a MINIMUM of 10 seconds before proceeding.
      G15978606
    12. Turn the ignition to the ON position, then click Start.
      NOTE: If the key cycle is NOT done properly, reprogramming may fail, and an error message will appear prompting you to restart Cal 2.
      G15978607
    13. Do NOT disturb the vehicle during flash reprogramming.
      G15978608
    14. Turn the ignition OFF, click Next, and wait a MINIMUM of 10 seconds before proceeding.
      G15978609
    15. Turn the ignition to the ON position, then click Next.
      G15978610
    16. Confirm calibrations were updated and click Finish.
      G15978611
      NOTE: On some models, DTCs may set as a result of reprogramming. If DTCs are present, clear codes and run the Health Check again. Troubleshoot ANY remaining current, pending, or history codes.
      Permanent codes will NOT be cleared using Techstream. Permanent codes do NOT illuminate the MIL and do NOT require troubleshooting. They will clear during normal driving once the Universal Trip Drive Pattern is performed.
  4. Attach the Authorized Modifications Label.
    1. Using a permanent marker or ballpoint pen, complete the Authorized Modifications Label and attach it to the vehicle. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL (USA) or 00451-00002-MEX (Mexico).
      G15978612
    2. Attach the Authorized Modifications Label under the hood in the location determined by the specific Service Bulletin or Campaign.
      NOTE: Wait 60 - 90 seconds for ink to set before handling.