Fuel Tank: Installation: Installation

1. Install the No. 2 fuel tank protector to the fuel tank assembly.
   Fig 1: Identifying No. 2 Fuel Tank Protector

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1. Install 11 new fuel tank cushions shown in the illustration.
   Fig 2: Identifying Fuel Tank Cushions

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1. Connect the fuel tank vent hose to the fuel tank.
   Fig 3: View Of Connecting Fuel Tank Vent Hose To Fuel Tank

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1. Install the fuel tank to filler pipe hose to the fuel tank with the clamp.
   Fig 4: View Of Remove/Install Fuel Tank To Filler Pipe Hose From Fuel Tank

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2. Tighten the hose clamp bolt.

1. Install the edge protector with the 2 clamps.
   Fig 5: Identifying Clamps And Edge Protector

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2. Install a fuel tank main tube and fuel tank return vent tube with the clamp.
   Fig 6: View Of Disconnecting Clamp And Remove Fuel Tank Main Tube And Fuel Tank Return Vent Tube

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1. Install a new gasket to the No. 1 fuel tank breather tube sub-assembly.
2. Install the No. 1 fuel tank breather tube sub-assembly with the 4 bolts.
   Fig 7: Identifying Bolts, No. 1 Fuel Tank Breather Tube Sub-Assembly And Gasket

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   Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) 

1. Set a engine lifter to the fuel tank and lift it up.
   Fig 8: Identifying Bolts, Fuel Tank Bands And Fuel Tank Assembly

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2. Install the 2 fuel tank bands with the 4 bolts.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

1. Connect the fuel tank to canister tube sub-assembly.
   Fig 9: View Of Connecting Fuel Tank To Canister Tube Sub-Assembly

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   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      NOTE:

      • Check for damage or foreign objects on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

1. Connect the No. 3 fuel hose sub-assembly with the clip.
   Fig 10: View Of Connecting No. 3 Fuel Hose Sub-Assembly

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2. Connect the fuel hose clamp.

1. Connect the fuel tank to filler pipe hose with the clamp.
   Fig 11: View Of Connecting Fuel Tank To Filler Pipe Hose With Clamp

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1. Connect the fuel tank main tube (RH side).
   Fig 12: View Of Connecting Fuel Tank Main Tube

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   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      NOTE:

      • Check for damage or foreign objects on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
2. Connect the fuel tank return vent tube.
   Fig 13: View Of Connecting Fuel Tank Return Vent Tube

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   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      NOTE:

      • Check for damage or foreign objects on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
3. Connect the fuel tank main tube (LH side).
   Fig 14: Identifying Fuel Tank Main Tube (LH Side)

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   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      NOTE:

      • Check for damage or foreign objects on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

Fig 15: View Of Connecting Parking Brake Cables With Bolts

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1. Connect the 4 clamps.
2. Connect the 2 parking brake cables with the 4 bolts.

   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

   for bolt A

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

   for bolt B

1. Install the suspension member brace lower LH with the 4 bolts.
   Fig 16: Identifying Bolts And Suspension Member Brace Lower RH

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   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

1. Install the suspension member brace lower RH with the 4 bolts.
   Fig 17: Identifying Bolts And Suspension Member Brace Lower LH

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   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

HINT: 

Refer to INSTALLATION .

HINT: 

Refer to INSTALLATION .

1. Install the fuel sender gauge with the 5 bolts to the fuel tank.
   Fig 18: Locating Fuel Sender Gauge Bolts

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   Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) 

2. Connect the fuel sender gauge connector.
   Fig 19: Locating Fuel Sender Gauge Connector

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1. Install the service hole cover with new butyl tape.
   Fig 20: Identifying Rear Floor Service Hole Cover

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