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Integration Relay: Inspection: Inspection

  1. INSPECT INTEGRATION NO. 1 RELAY 
    NOTE:
    • Some relays are built into the integration relay (Unit A). The integration relay cannot be disassembled. If there is a malfunction in the circuit of the integration relay, replace the integration relay.
    • The internal circuit of the integration relay is as shown in the illustration. Inspect the integration relay using the following procedure.
      Fig 1: Identifying Internal Relay (Unit A) Inner Diagram
      GTY274768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance of the C/OPN relay.
      Fig 2: Identifying Internal Relay Backside of the C/OPN Relay
      GTY272762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Specified Condition
        2B-5 - 2B-8 10 kΩ or higher
      2. Connect a battery positive (+) lead to terminals 2B-5 and negative (-) lead to terminal 2B-7. Using an voltmeter, measure the voltage according to the value(s) in the table below.

        Standard Voltage

        Tester Connection Specified Condition
        2B-7 - 2B-8 10 to 14V
    2. Measure the resistance of the EFI MAIN relay.
      Fig 3: Identifying Internal Relay Backside of the EFI MAIN Relay
      GTY280157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the EFI fuse. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Specified Condition
        EFI fuse terminal 2 - 2A-8 10 kΩ or higher
      2. Connect a battery positive (+) lead to terminal 2A-6 and negative (-) lead to terminal 2A-7. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Specified Condition
        EFI fuse terminal 2 - terminal 2A-8 Below 1 Ω
    3. Measure the resistance of the EFI NO. 2 relay.
      Fig 4: Identifying Internal Relay Backside of the EFI NO. 2 relay
      GTY279979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the F/PMP fuse. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Specified Condition
        F-PMP fuse terminal 2 - 2B-4 10 kΩ or higher
      2. Connect a battery positive (+) lead to terminal 2A-8 and negative (-) lead to terminal 2B-3. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Specified Condition
        F-PMP fuse terminal 2 - 2B-4 Below 1 Ω
    4. Measure the resistance of the EFI INJ relay.
      Fig 5: Identifying Internal Relay Backside of the EFI INJ Relay
      GTY259550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the INJ fuse. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Specified Condition
        INJ fuse terminal 2 - 2A-4 10 kΩ or higher
      2. Connect a battery positive (+) lead to terminal 2A-2 and negative (-) lead to terminal 2A-3. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Specified Condition
        INJ fuse terminal 2 - terminal 2A-4 Below 1 Ω