Back Window Glass: Installation: Installation

1. Apply Primer G to the installation part of the window glass dam.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area).
   Fig 1: Identifying Back Window Glass Dam (1 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   Fig 2: Identifying Back Window Glass Dam (2 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard measurement

   Area	Specified Condition
   a	1.0 mm (0.0393 in.) or less
   b	159.0 mm (6.25 in.)
   c	146.0 mm (5.74 in.)
   d	192.0 mm (7.55 in.)
   e	9.5 mm (0.377 in.)
   f	7.5 mm (0.295 in.)
   g (Reference)	8.0 mm (0.315 in.)

1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
   Fig 3: Applying Primer M To Exposed Part Of Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.
   Fig 4: Identifying Contact Surface For Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard measurement

   Area	Specified Condition
   a	19.0 mm (0.748 in.)

   HINT: 

   If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
3. Apply adhesive to the back window glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of the cartridge nozzle as shown below.

      HINT: 

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage time frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the back window glass as shown.
      Fig 5: Applying Adhesive To Back Window Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement

      Area	Specified Condition
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	12.1 mm (0.480 in.)
      d	3.0 mm (0.119 in.)
      e	14.0 mm (0.555 in.)

4. Install the back window glass to the vehicle body.
   1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Check that the clips are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and glass.
   2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
   3. Using a scraper, remove any excess or protruding adhesive.

      HINT: 

      Apply adhesive onto the glass rim.

      NOTE: Do not drive the vehicle within the time written in the table below.
      Fig 6: Identifying Excess Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Minimum time

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

   4. Install the defogger wire with the nut and 2 clamps.
   5. Connect the 2 connectors.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

1. Clean the vehicle body surface.
   1. Using a heat light, heat the vehicle body surface.
   2. Remove the double-sided tape from the vehicle body.
   3. Wipe off any tape adhesive residue with cleaner.
2. If reusing the molding:

   Clean the molding.

   1. Using a heat light, heat the molding.
   2. Remove the double-sided tape from the molding.
   3. Wipe off any tape adhesive residue with cleaner.
   4. Apply new double-sided tape to the molding as shown.
3. Install the molding.
   1. Using a heat light, heat the vehicle body and molding.
   2. Remove the peeling paper from the face of the molding.

      HINT: 

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      Fig 7: Applying Double-Sided Tape To Molding

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Attach the 2 clips to install the molding.
   Fig 8: Identifying Double-Sided Tape On Molding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

Use the same procedure described for the LH side.

1. Clean the vehicle body surface.
   1. Using a heat light, heat the vehicle body surface.
   2. Remove the double-sided tape from the vehicle body.
   3. Wipe off any tape adhesive residue with cleaner.
2. If reusing the molding:

   Clean the molding.

   1. Using a heat light, heat the molding.
   2. Remove the double-sided tape from the molding.
   3. Wipe off any tape adhesive residue with cleaner.
   4. Apply new double-sided tape to the molding as shown.
      Fig 9: Applying Double-Sided Tape To Molding

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the molding.
   1. Using a heat light, heat the molding.
   2. Remove the peeling paper from the face of the molding.

      HINT: 

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

4. Attach the clip on the center of the molding. Use the back window glass bottom edge's stoppers (left and right position setting stoppers) to determine the molding's front to rear position. Then attach the 2 claws and 4 fasteners to install the molding.

   HINT: 

   As the glass bottom edge's stoppers are only for determining the molding's position, they do not attach to the molding.

   Fig 10: Identifying Double-Sided Tape, Claw & Setting Stopper With Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

Use the same procedure described for the LH side.

HINT: 

Use the same procedure described for the No. 2 clip.

HINT: 

Use the same procedure described for the LH side.

1. Return the roof headlining to its original position. For Standard Body, refer to the following procedures. Refer to INSTALLATION .

   For Long Body, refer to the following procedures. Refer to INSTALLATION .

1. w/ Rear Sunshade:

   Install the package tray trim panel assembly. Refer to INSTALLATION - Step 8 .

2. w/o Rear Sunshade:

   Install the package tray trim panel assembly. Refer to INSTALLATION - Step 10 .

1. for Standard Body:

   Install the rear door scuff plate. Refer to INSTALLATION - Step 31 .

2. for Long Body:

   Install the rear door scuff plate. Refer to REMOVAL - Step 14 .

1. for Standard Body:

   Install the rear door scuff plate. Refer to INSTALLATION - Step 32 .

2. for Long Body:

   Install the rear door scuff plate. Refer to INSTALLATION - Step 35 .

1. for Power Seat:

   Install the rear seat. Refer to INSTALLATION .

2. for Ottoman:

   Install the rear seat. Refer to INSTALLATION .

3. for Fixed Seat Type:

   Install the rear seat. Refer to INSTALLATION .